Full Automatic Spray Steam Retort Food Processing Autoclave

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Customization: Available
After-sales Service: One-Year Free Warranty and Lifetime Maintenance
Warranty: 1 year
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  • Full Automatic Spray Steam Retort Food Processing Autoclave
  • Full Automatic Spray Steam Retort Food Processing Autoclave
  • Full Automatic Spray Steam Retort Food Processing Autoclave
  • Full Automatic Spray Steam Retort Food Processing Autoclave
  • Full Automatic Spray Steam Retort Food Processing Autoclave
  • Full Automatic Spray Steam Retort Food Processing Autoclave
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • cooperative clients
  • Packaging & Shipping
  • After Sales Service
  • Quality Control
  • FAQ
Overview

Basic Info.

Model NO.
customized
Certification
CE, TUV / FDA
Scale
Large
Automation
Automatic
Principle
Autoclave Cooling
Structure
Plate
Operation
Intermittent
Energy
Electricity / Steam
Property
Physical Sterilization
Type
High Voltage Electric Field Sterilization Equipment
Name 1
Food Processing Autoclave
Name 2
Full automatic autoclave
Name 3
sterilization pot
Name 4
Steam Retort
Material
304 or 316L Stainless Steel
Design Temperature
147 Degree Centigrade
Control system
fully automatic or semi-automatic or manual
Sterilizing way
water spray and water immersion and steam
Function
High Temperature High Pressure Sterilizing
Advantage
High Efficiency and save energy
Product Use1
tins/fruit juice
Product Use 2
pouches/Vacuum Packed Food
Product Use 3
canned food
Product Use 4
glass bottles
Product Use 5
soft packages/pp bottles
Transport Package
Pack in Wooden Case or Plastic Wrap
Specification
customized
Trademark
ZHUCHENG MBC
Origin
China
HS Code
8419810000
Production Capacity
50 Sets / Month Autoclave Machine

Packaging & Delivery

Package Size
180.00cm * 90.00cm * 180.00cm
Package Gross Weight
480.000kg
Lead Time
18 days (1 - 3 Sets)
23 days (4 - 5 Sets)
To be negotiated ( > 5 Sets)

Product Description

Product Description


Full Automatic Spray Steam Retort Food Processing Autoclave

ZHUCHENG MBC   food processing autoclave

ZHUCHENG MBC   Spray Steam Retort Food Processing Autoclave

ZHUCHENG MBC   Food steam sterilizer retort machine



Full Automatic Spray Steam Retort Food Processing Autoclave

The temperature, pressure and time of the high temperature and high pressure steamer are fully controlled by computer. It is a new type of energy-saving, high-efficiency and environmentally friendly sterilization and cooking equipment successfully developed by our company. The program is designed for automatic heating, automatic heat preservation, automatic pressure maintenance, automatic pressure relief, and automatic control of working time. Time, temperature and pressure can be modified arbitrarily. After setting the working procedure, no operator is required, and the goods can be picked up directly after working hours, so as to achieve the purpose of saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.


Sterilization water after preheating, sterilization temperature starting point is high, shorten the sterilization time, protect the product quality. After sterilization, the hot water is recycled to the upper tank, saving steam and sterilization time and protecting product quality. After sterilization, the hot water is recycled to the upper tank to save steam and sterilization time. For soft packaging products, especially bulk packaging, heat penetration speed, sterilization effect is good. F0 value control system can be equipped to make sterilization more scientific.

Energy saving: sterilization water recovery, steam saving.

The heat distribution is uniform and the product quality is easy to control.

Full Automatic Spray Steam Retort Food Processing Autoclave


MBC STERLIZING RETORT OVERVIEW ON STERILIZATION TECHNOLOGY & MANUFACTURING TECHNOLOGY : 
    
 The function of sterilization retort machine and sterilization pot is for high temperature sterilization retort hidden food environment, can under the specified temperature, time and pressure to high temperature sterilization of food, it must have a good heat distribution, namely when the sterilization, any point within the container temperature and average temperature difference value should comply with the requirements. If the temperature at a certain point is lower than the average temperature, the point cannot reach the predetermined F value of sterilization, and the food near this point cannot meet the sterilization requirements. The uniformity of heat distribution is the most important technical index to measure the quality of sterilization boiler.

Food under the environment of
  high temperature, the longer the worse, the more nutrients, this requires each point in the sterilization pot when the heating temperature must quickly to achieve consistently, maintain, the F value highly consistent at various points in this way can a swift end to the sterilization process. Also want to cool down quickly, in order to make food in the shortest possible time out of the high temperature environment, this requires the water flow design of the sterilization pot to be scientific and reasonable, minimize the sterilization time.

Full Automatic Spray Steam Retort Food Processing Autoclave

ZHUCHENG MBC steam autoclave machine  Features:

a. Sterilization in short time;

b. Energy effective;

c. Even exchange of the water flow, even temperature, no dead area;

d. Automatic system;

e. Simulate temperature control system where the setting of multi-stage heating system is available;

f. Function of measuring F-value


Retort pouches packing machine can be applied to a variety of high temperature packaging materials :
 
1) glass containers: glass jar , glass products  ;

2) the metal containers: cans , tin cans;steel bottles ;

3) the plastic container: PP bottles, HDPE bottles

4) soft bag packaging: Pouches ,  foil bag, transparent bag, vacuum bag, high temperature cooking bags.

 

Full Automatic Spray Steam Retort Food Processing Autoclave
 

Product Parameters

ZHUCHENG MBC Spray Steam Retort Food Processing Autoclave  is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only).
 
 Model
(sterilizer inner diameter * inner length)
Standard
Equipped
SS304
Baskekts Qty
Standard
Equipped
Trays Qty
Standard
Equipped
Carts Qty
Production
 Capacity
Voulme
(m³)
Cold water
pool/tank
Air compressor
(air pump)
DN700*1200mm 3 1 1 120-150kg 0.7 1m³ / 1Ton 0.8/8
DN800*1500mm 6 2 2 200-250kg 1.1 1.8m³ / 1.8Ton 0.8/8
DN900*1800mm 8 2 2 300-350kg 1.3 2.5m³ / 2.5Ton 0.9/8
DN1000*2200mm 10 2 2 500-550kg 2.1 3.5m³ / 3.5Ton 0.9/8

Notes:

1. The parameters of the ZHUCHENG MBC Food  Retort sterilizer in the chart are standard configurations.  Any specific requirements, please let us know.

2. These process parameters need provided when choosing the retorts: volume the nature of material, sterilization process, specific requirements, etc.

3. Accessories: storage tank, air compressor, water tank, boiler, etc.

 
4. soft bag packaging: Pouches ,foil bag, transparent bag, vacuum bag, high temperature cooking bags.

Full Automatic Spray Steam Retort Food Processing Autoclave
 

 MBC mechanical sterilization retort design philosophy:

1. Humanization! (the idea of people-oriented design is embodied in ingenuity everywhere)

2. Safety! (according to: national standard gb150-2011 pressure vessel manufacturing standard, iso9001:2008 quality certification system, HACCP food safety certification design and manufacture)

3. Reliable! (choose parts from world-famous brands.)

4. Energy saving! (temperature loss; Reasonable and optimized allocation of power, compressed air and time consumption

5. Beautiful appearance, novel structure, compact and simple.



 
Full Automatic Spray Steam Retort Food Processing Autoclave
AUTOMATIC STEAM STERILIZING RETORT

 

 Top and Down Double Layers food sterilizer and the two tanks in parallel connection retort machine  - High Temperature High Pressure Regulating Type 
Full Automatic Spray Steam Retort Food Processing Autoclave
 
Full Automatic Spray Steam Retort Food Processing Autoclave
Hot water spraying sterilizing autoclave machine  - High Temperature High Pressure Regulating Type 


 
Three Pots Sterilizing
autoclave retgort machine 
Full Automatic Spray Steam Retort Food Processing Autoclave


   
Full Automatic Spray Steam Retort Food Processing Autoclave
 




Three sterilizing tanks with one top water tanks sterilizer 
 
Sterilizing tray and Turnover car
Full Automatic Spray Steam Retort Food Processing Autoclave


 Reduce steam consumption, steam and atomizing sterilizing water make thermal mixing in retort directly, which increases speed of temperature rise and drop.

• Few quantity of processing water makes quick cycle, and reaches presetting sterilizing temperature quickly.

• Water jets from different angles, steam, air and water mix, make convection and form perfect temperature distribution.

• Have low noise, and create quiet and comfortable operational environment.

• The retort equips four movable temperature sensing probes, which can monitor F value of food center and thermal distribution situation in retort, and know thermal penetration (the time to reach food geometrical center from food surface)at any time.

• Have perfect pressure control, pressure of the whole production process makes continuous adjustment so as To suit change of pressure in product packing,  and to make deformation of product packing to the minimum, especially suit product with gas
packing.

• Process water preheating system (option) can ensure product with heat  preservation and thermal filling has sustainable temperature rise process.

• Sterilizing water uses softening water  (option), which avoids outside packing pollution and dirt caused by process water quality problem.

• Steam sterilizing function  (adjustable).


 
Full Automatic Spray Steam Retort Food Processing Autoclave
Full Automatic Spray Steam Retort Food Processing Autoclave



 
Company Profile


ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

We are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and  traceability identification of raw materials and The supplier inspects 100% of finished products. and  we have our MBC own  R&D engineers team .



Full Automatic Spray Steam Retort Food Processing Autoclave

Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking kettle,food vacuum enrichment equipment,  food & beverage sterilizing retort machine ,food forming & coating machine as well as the food & beverage packing machine etc.


Full Automatic Spray Steam Retort Food Processing Autoclave
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .


Full Automatic Spray Steam Retort Food Processing Autoclave


Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !



Full Automatic Spray Steam Retort Food Processing Autoclave
 
cooperative clients

MBC ONE -STOP SERVICE:

One Time Cooperation, Lifelong Forever Service

Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ ! 

Every time we meet, there is an unforgettable story ~ 

The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together. 


Full Automatic Spray Steam Retort Food Processing Autoclave

Full Automatic Spray Steam Retort Food Processing Autoclave
 
Packaging & Shipping

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;


Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.

 
Full Automatic Spray Steam Retort Food Processing Autoclave
Full Automatic Spray Steam Retort Food Processing Autoclave


Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.

Full Automatic Spray Steam Retort Food Processing Autoclave

 
After Sales Service


Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.                                                                                                                                                               
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  



Full Automatic Spray Steam Retort Food Processing Autoclave
 

Quality Control

 

We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with  full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own  R&D engineers team . 

Full Automatic Spray Steam Retort Food Processing Autoclave
 
FAQ
 


1. You are the factory ?

Yes , we are ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD, and it is the food machine factory and Is the professional and original equipment manufacture for the Food Processing Autoclave
 in the global food processing industry .We Focus On Food Processing Equipment,Factory Direct Sales, Processing Customization,Quality Assurance,Service First.


2-What is your main producing food machine products ?

we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.


3-Which countries have your Food Processing Autoclave 
 exported to ?

Our   Food Processing Autoclave are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .

4. What is ZhuCheng MBC industrial & Trading  CO., ltd. business philosophy?

Warm welcome you to visit our factory and order our Food Processing Autoclave at any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !

Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together. 


5-What is your after services installations ?

a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.              


6-What is your Delivery Time for your Food Processing Autoclave ?

Some of the food processing machines are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.


 
7-What is your food processing machinery's Packing and delivery ?

Our food processing machines is possible to pack in wooden case or nude pack after wrapping by plastic film.


8- What is your  Food Processing Autoclave Production condition ?

a. Design: They are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customers request.
b. Processing and Assembling: Parts processing,assembly,testing are based on standard test.            
c. Trial Run: Each machine has to be tested before its delivery.


9-When is your ZhuCheng MBC industrial & Trading  CO., ltd. established?

15 years since 2008 . we are the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line,  including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.


10-Can I customize your  Food Processing Autoclave ?

Yes. Please let me know your specific customization requirements and I will get back to you as soon as possible.


PURSUIT OF EXCELLENCE , ALL IN  MBC......
 

Full Automatic Spray Steam Retort Food Processing Autoclave

 

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