Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

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Customization: Available
After-sales Service: One-Year Free Warranty and Lifetime Maintenance
Warranty: 1 year
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  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
  • Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
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  • Overview
  • Product Description
  • Product Parameters
  • Detailed Photos
  • Company Profile
  • cooperative clients
  • Packaging & Shipping
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
customized
Process
Autoclave Cooling
Power Source
Electricity / Steam
Certification
CE, TUV / FDA
Automatic Grade
Automatic
Application
food Autoclave
Customized
Customized
Name 1
retorts autoclave
Name 2
food retort machine
Name 3
spraying sterilize
Name 4
food sterilizer machine
Material
304 or 316L Stainless Steel
Design Temperature
147 Degree Centigrade
Control system
fully automatic or semi-automatic or manual
Sterilizing way
water spray and water immersion and steam
Function
High Temperature High Pressure Sterilizing
Advantage
High Efficiency and save energy
Product Use1
tins cans bottles
Product Use 2
pouches
Product Use 3
canned food
Product Use 4
glass bottles
Product Use 5
soft packages
Transport Package
Pack in Wooden Case or Plastic Wrap
Specification
customized
Trademark
ZHUCHENG MBC
Origin
China
HS Code
8419810000
Production Capacity
50 Sets / Month Autoclave Machine

Packaging & Delivery

Package Size
200.00cm * 120.00cm * 160.00cm
Package Gross Weight
660.000kg
Lead Time
15 days (1 - 1 Sets)
18 days (2 - 5 Sets)
To be negotiated ( > 5 Sets)

Product Description

Product Description

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine 

ZHUCHENG MBC Food sterilizer

ZHUCHENG MBC Double chamber autoclave

ZHUCHENG MBC Automatic Autoclave for food


MBC STERLIZING RETORT OVERVIEW ON STERILIZATION TECHNOLOGY & MANUFACTURING TECHNOLOGY : 
    
 The function of sterilization retort machine and sterilization pot is for high temperature sterilization retort hidden food environment, can under the specified temperature, time and pressure to high temperature sterilization of food, it must have a good heat distribution, namely when the sterilization, any point within the container temperature and average temperature difference value should comply with the requirements. If the temperature at a certain point is lower than the average temperature, the point cannot reach the predetermined F value of sterilization, and the food near this point cannot meet the sterilization requirements. The uniformity of heat distribution is the most important technical index to measure the quality of sterilization boiler.

Food under the environment of  high temperature, the longer the worse, the more nutrients, this requires each point in the sterilization pot when the heating temperature must quickly to achieve consistently, maintain, the F value highly consistent at various points in this way can a swift end to the sterilization process. Also want to cool down quickly, in order to make food in the shortest possible time out of the high temperature environment, this requires the water flow design of the sterilization pot to be scientific and reasonable, minimize the sterilization time.


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

Technical Data : ( some equipped parts can be adjustable according to your requirements )

1. The top tank and the down retort material are all SUS304 stainless steel (China mark:06Cr19Ni10), with insulation.

2. The retort internal diameter is 700 mm ,inner length is 1200mm ;

3.  Equipped with : 1 sets of SS304 stainless steel baskets,1 sets of SS304 stainless steel trays and SS304 stainless steel trolleys ; Equipped with 1 cold and  ho t Water pumps ,and all water cycle pipes and valves ; Equipped with 2 safty valves , 2 pressure gauges ,2 thermometers ,2 sets liquid level gauges and 1 sets of silicone sealing rings( and  set of sealing rings for free as gifts )  .

4. Design pressure : 0.35Mpa ,experiment pressure : 0.44 Mpa ,design temperature : 147ºC.

5. Heating source: electric and steam bolboiler is both ok: (If Use the electricity ) 30KW is enough ; (If use steam boiler ) can Equipped with 0.1 Tons (steam volume ) and 4 Kg pressure boiler (4Mpa) and the (outlet pipe) caliber is 40mm 

6.  The Retort designs with safety interlock alarm device (lock door, lock catch,  digital alarm),have passed the identification by the Provincial Technical Supervision .

7(1).PLC computer fully automatic control system : Procedures designed automatic warming up, automatic keep warming, automatic keep pressure, automatic pressure relief, Can modified the sterilization time at random, and the draining, exhausting and how and cold water recycling are all controlled automatically by computer, And equipped with 1set of PLC controller cabinet, Siemens brand , with a big computer printer(can print the the pressure charts and the temperature charts immediately). Main parts adopt Japan, Denmark. America, Germany, French, Taiwan brands.(PLC touching screen, can edit hundreds of sterilizing procedures, and store hundreds of sterilizing data). 

7(2). Semi-automatic control system  : Sterilization procedures design automatic rise in temperature, automatic keep warming, automatic keep pressure, automatic pressure relief, change the time of sterilizing at random, just controlled.

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 ZHUCHENG MBC High temperature sterilization of foods is essential for a food processing plant , It has the following two characteristics:

1. One-time: the high-temperature sterilization work must be completed once from the beginning to the end, without interruption, and the food cannot be repeatedly sterilized.


2, the sterilization effect of abstract: finished the food with the naked eye to detect the effect of sterilization, bacteria culture experiment also need a week time, it is not possible for every batch of food sterilization test the sterilization effect.



Food retort machine can be applied to a variety of high temperature packaging materials :
 
1) glass containers: glass jar , glass products  ;

2) the metal containers: cans , tin cans;steel bottles ;

3) the plastic container: PP bottles, HDPE bottles

4) soft bag packaging: Pouches ,  foil bag, transparent bag, vacuum bag, high temperature cooking bags.

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine


 

Product Parameters

ZHUCHENG MBC duoble chambers connection sterilizer  is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only).
 
              Model   
 
HIGH TEMPERATURE HIGH PRESSURE COOKING STEAMER
 
Design Temperature 147ºC
Design Pressure 0.35Mpa
Test Pressure 0.47Mpa
Material 345R
Plate Thickness 6mm
Heating Source Boiler steam heating
Opening way Manual quick door (with manual crank)
Sealing method Inflatable silicone seal (lifetime 1-2 years)
Control Way Automatic control (automatic temperature control, pressure control, time control)
Circular way steam cycle

Notes:

1. The parameters of the ZHUCHENG MBC Food  Retort sterilizer in the chart are standard configurations.  Any specific requirements, please let us know.

2. These process parameters need provided when choosing the retorts: volume the nature of material, sterilization process, specific requirements, etc.

3. Accessories: storage tank, air compressor, water tank, boiler, etc.

 
4. soft bag packaging: Pouches ,foil bag, transparent bag, vacuum bag, high temperature cooking bags.

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
 
Detailed Photos

 MBC mechanical sterilization retort design philosophy:

1. Humanization! (the idea of people-oriented design is embodied in ingenuity everywhere)

2. Safety! (according to: national standard gb150-2011 pressure vessel manufacturing standard, iso9001:2008 quality certification system, HACCP food safety certification design and manufacture)

3. Reliable! (choose parts from world-famous brands.)

4. Energy saving! (temperature loss; Reasonable and optimized allocation of power, compressed air and time consumption

5. Beautiful appearance, novel structure, compact and simple.



 
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
AUTOMATIC STEAM STERILIZING RETORT

 

 Top and Down Double Layers food sterilizer and the two tanks in parallel connection retort machine  - High Temperature High Pressure Regulating Type 
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
 
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
Hot water spraying sterilizing autoclave machine  - High Temperature High Pressure Regulating Type 


 
Three Pots Sterilizing
autoclave retgort machine 
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine



   
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
 




Three sterilizing tanks with one top water tanks sterilizer 


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 
Company Profile


ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

We are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and  traceability identification of raw materials and The supplier inspects 100% of finished products. and  we have our MBC own  R&D engineers team .

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking kettle,food vacuum enrichment equipment,  food & beverage sterilizing retort machine ,food forming & coating machine as well as the food & beverage packing machine etc.


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

Warm welcome to visit us and order machines any time With  Quality first, Honesty, Sincerity,Good service . we will provide you with the perfect quality machines and the professional & lifetime services, thank you about your sincerely trust and positively support to us ! Thank you  !


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 
cooperative clients

MBC ONE -STOP SERVICE:

One Time Cooperation, Lifelong Forever Service

Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ ! 

Every time we meet, there is an unforgettable story ~ 

The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together. 


Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
 
Packaging & Shipping

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;


Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.

 
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine


Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 
After Sales Service

Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.                                                                                                                                                               
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  
Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 

FAQ
 

1.How is you factory production experience ?
15years production experience on food machinery.  Leading supplier in China.

2.What can you product type of product?

Food sterilizer machine    is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.

3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.

 
4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.

5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution.

6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.

7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.




PURSUIT OF EXCELLENCE , ALL IN  MBC......
 

Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine

 

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