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Warranty: | 1 year |
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Autoclave steam sterilizer/spray retort machine/horizontal food sterilizer machine
ZHUCHENG MBC Food sterilizer
ZHUCHENG MBC Double chamber autoclave
ZHUCHENG MBC Automatic Autoclave for food
MBC STERLIZING RETORT OVERVIEW ON STERILIZATION TECHNOLOGY & MANUFACTURING TECHNOLOGY :
The function of sterilization retort machine and sterilization pot is for high temperature sterilization retort hidden food environment, can under the specified temperature, time and pressure to high temperature sterilization of food, it must have a good heat distribution, namely when the sterilization, any point within the container temperature and average temperature difference value should comply with the requirements. If the temperature at a certain point is lower than the average temperature, the point cannot reach the predetermined F value of sterilization, and the food near this point cannot meet the sterilization requirements. The uniformity of heat distribution is the most important technical index to measure the quality of sterilization boiler.
Food under the environment of high temperature, the longer the worse, the more nutrients, this requires each point in the sterilization pot when the heating temperature must quickly to achieve consistently, maintain, the F value highly consistent at various points in this way can a swift end to the sterilization process. Also want to cool down quickly, in order to make food in the shortest possible time out of the high temperature environment, this requires the water flow design of the sterilization pot to be scientific and reasonable, minimize the sterilization time.
Technical Data : ( some equipped parts can be adjustable according to your requirements )
1. The top tank and the down retort material are all SUS304 stainless steel (China mark:06Cr19Ni10), with insulation.
2. The retort internal diameter is 700 mm ,inner length is 1200mm ;
3. Equipped with : 1 sets of SS304 stainless steel baskets,1 sets of SS304 stainless steel trays and SS304 stainless steel trolleys ; Equipped with 1 cold and ho t Water pumps ,and all water cycle pipes and valves ; Equipped with 2 safty valves , 2 pressure gauges ,2 thermometers ,2 sets liquid level gauges and 1 sets of silicone sealing rings( and set of sealing rings for free as gifts ) .
4. Design pressure : 0.35Mpa ,experiment pressure : 0.44 Mpa ,design temperature : 147ºC.
5. Heating source: electric and steam bolboiler is both ok: (If Use the electricity ) 30KW is enough ; (If use steam boiler ) can Equipped with 0.1 Tons (steam volume ) and 4 Kg pressure boiler (4Mpa) and the (outlet pipe) caliber is 40mm
6. The Retort designs with safety interlock alarm device (lock door, lock catch, digital alarm),have passed the identification by the Provincial Technical Supervision .
7(1).PLC computer fully automatic control system : Procedures designed automatic warming up, automatic keep warming, automatic keep pressure, automatic pressure relief, Can modified the sterilization time at random, and the draining, exhausting and how and cold water recycling are all controlled automatically by computer, And equipped with 1set of PLC controller cabinet, Siemens brand , with a big computer printer(can print the the pressure charts and the temperature charts immediately). Main parts adopt Japan, Denmark. America, Germany, French, Taiwan brands.(PLC touching screen, can edit hundreds of sterilizing procedures, and store hundreds of sterilizing data).
7(2). Semi-automatic control system : Sterilization procedures design automatic rise in temperature, automatic keep warming, automatic keep pressure, automatic pressure relief, change the time of sterilizing at random, just controlled.
ZHUCHENG MBC High temperature sterilization of foods is essential for a food processing plant , It has the following two characteristics:
1. One-time: the high-temperature sterilization work must be completed once from the beginning to the end, without interruption, and the food cannot be repeatedly sterilized.
2, the sterilization effect of abstract: finished the food with the naked eye to detect the effect of sterilization, bacteria culture experiment also need a week time, it is not possible for every batch of food sterilization test the sterilization effect.
Food retort machine can be applied to a variety of high temperature packaging materials :
1) glass containers: glass jar , glass products ;
2) the metal containers: cans , tin cans;steel bottles ;
3) the plastic container: PP bottles, HDPE bottles
4) soft bag packaging: Pouches , foil bag, transparent bag, vacuum bag, high temperature cooking bags.
Model |
HIGH TEMPERATURE HIGH PRESSURE COOKING STEAMER |
Design Temperature | 147ºC |
Design Pressure | 0.35Mpa |
Test Pressure | 0.47Mpa |
Material | 345R |
Plate Thickness | 6mm |
Heating Source | Boiler steam heating |
Opening way | Manual quick door (with manual crank) |
Sealing method | Inflatable silicone seal (lifetime 1-2 years) |
Control Way | Automatic control (automatic temperature control, pressure control, time control) |
Circular way | steam cycle |
MBC ONE -STOP SERVICE:
One Time Cooperation, Lifelong Forever Service
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~
The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.
b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.
c.) Trial Run: Each machine has to be tested before its deliver
Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.
Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
Service & Installation:
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .