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ODM Customized 500kg/1000kg/2000kg Potato Chips Processing Production Line
POTATO CHIPS MAKING AUTOMATIC PLANT is a sophisticated and automated system designed for the efficient mass production of these popular snacks. It begins with the sorting and washing of raw potatoes to ensure uniform quality. In the French fry line, potatoes are peeled, cut into strips, blanched, dried, and then fried to achieve the desired texture and taste, with optional seasoning and freezing for extended shelf life. For potato chips, the potatoes are sliced into thin rounds, washed, fried, and seasoned before packaging. Both lines prioritize quality control at every stage to maintain consistency in product size, color, and flavor. The entire process is streamlined to produce large quantities of high-quality French fries and potato chips for the market.
POTATO CHIPS MAKING AUTOMATIC PLANT is a production line independently developed and designed by our company, using high-quality food-grade 304 stainless steel production, automation control system, electrical appliances and other well-known brands, easy to operate, safe and efficient.
Frozen french fries production lines are used to produce semi-finished french fries that can be sold to customers. When customers get their French fries, they can fry again and get the flavor. It is similar to french fries. The frozen french fries production line includes the following process machines, potato washing and peeling machines, potato picking and conveying french fries . freezers and puree packaging machines. Now, frozen is popular in McDonald's, KFC and supermarket frozen fries.
About our ZHUCHENG MBC potato processing production line , there are many different processing capacity . As according to the output french fries processing capacity , there are mainly 200kg/hr,300kg/hr,500kg/hr, 800kg/hr,1000kg/hr,1500kg/hr,2000kg/hr,3000kg/hr and so on .
Our ZHUCHENG MBC is the Industrial Automatic IQF french fries processing machinery professional manufacture for potato processing factory .
It is also name " Fully Automatic Continuous Production Line
Automatic quick-frozen French fry production line
Potato chips processing production line
A potato chips production line is a system used for the large-scale production of potato chips, involving various stages from raw potatoes to packaged products. The typical steps in a potato chips production line include:
1. Receiving and Storing Raw Potatoes: Raw potatoes are delivered and stored in a designated area, where they are inspected for quality.
2. Washing and Peeling: Potatoes are washed to remove dirt and debris, and then peeled. Peeling can be done mechanically.
3. Slicing: The peeled potatoes are sliced into thin, even slices. The thickness of the slices can be adjusted depending on the desired final product.
4. Rinsing and Blanching: The potato slices are rinsed to remove excess starch, then blanched to deactivate enzymes and improve color and texture.
5. Frying: The blanched potato slices are fried in hot oil to achieve the desired crispness. This step is crucial for developing the flavor and texture of the chips.
6. Seasoning: After frying, the chips are seasoned with salt and other flavorings. Seasoning can be applied using tumblers or seasoning drums.
7. Cooling: The hot chips are cooled to room temperature to prevent condensation and maintain their crispness.
8. Inspection and Sorting: The chips are inspected for quality, with any defective chips removed.
9. Packaging: The chips are packed into bags or other packaging materials. Packaging machines are used to seal the bags and ensure they are airtight.
10. Quality Control: Throughout the production process, quality control measures are implemented to ensure the final product meets the required standards.
11. Storage and Distribution: The packaged chips are stored in a warehouse before being distributed to retailers.
Each of these stages may involve specific machinery and equipment designed for efficiency, consistency, and safety. The exact setup of a potato chips production line can vary depending on the scale of production and the specific requirements of the product.
| NO. | MACHINE NAME | POWER(KW/HZ) |
| 1 | Feeding equipment 1 | 0.55kw/380V/50Hz |
| 2 | Brush Rooler Peeling machine | 3.0kw/380V/50Hz |
| 3 | Double Layers Picking Conveyor | 1.5kw/380V/50Hz |
| 4 | Cutting Equipment | 1.1kw/380V/50Hz |
| 5 | Air Bubble Washing Machine(Air Bubble & Slag function ) | 3.0 kw/380V/50Hz |
| 6 | Blanching Machine (Slag function & Hoister) | 95kw /380V/50Hz |
| 7 | Vibration Machine | 0.5 kw/380V/50Hz |
| 8 | Air drying Machine (Dehydrator Line) | 4.0kw/380V/50Hz |
| 9 | Picking Conveyor | 0.55kw/380V/50Hz |
| 10 | Frying Line(Equipped with slag ,automatic control temperature and hoister functions ) | 380V /50hz |
| 11 | Hoister 2(Feeding equipment) | 0.55kw/380V/50Hz |
| 12 | Five Layers Air Cooling Machine | 4.6 kw/380V/50Hz |
| 13 | Tunnel Quick-freezing machine (including refrigeration unit) |
25.5 kw/380v/50Hz +60P (45kw) |
500KG / HR AUTOMATIC CONTINUOUS FRENCH FRIES PROCESSING PRODUCTION LINE:
The total external size of the full production line about: L38000*W4200*H3300mm ;
Total Power is about : 212.7 Kw (the whole production line is heated by electric source );
Raw material: 800-850 kg/H
Labor: 4-5 people
Water consumption: about 3 cubic meters / hr
Oil consumption: about 25Kg/hr
We can design the factory layout drawings for customers about the whole set of automatic IQF freezing french fries making machine and production line :
MBC has 15 years experience in customized solutions for potato processing lines, frozen french fries production line. Since its establishment, MBC has been committed to providing the best potato processing solutios to users around the world. We provide one-stop turn-key project and make different solutions for frozen french fries production line.
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.
b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.
c.) Trial Run: Each machine has to be tested before its deliver
Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.
Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
Service & Installation:
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.
Q1: Are you a factory? A: Yes, MBC is a manufacturer with nearly ten thousand square meters factory and one-stop service company integrating production, design and sales. |
Q2: Can you provide a design solutions? A: Yes, we can provide free design solutions for various processing , etc. Please provide us planning area of your project. |
Q3: How long is the warranty period? A: One year warranty. If there is any problem with the goods during the warranty period, please provide relevant evidence. We will send you relevant spare parts. |
Q4: How can I get a quick quote? A: Please tell us the product list, seating number of the restaurant, the area of the kitchen and the menu. |
Q5: What is the packing of the goods? A: Normally packing is carton/wooden frame or wood case. If there are other requirements, please advise. |
Q6: How long is the delivery time? A:Generally 7~15 days, actual situation depend on products items and quantity. |
Q7: Can you provide customized product? A: Some products can be customized, please inform us of your demand. |
Q8: If the machine doesn't or I don't know how to operate? A: We will provide product's instructions in advance.Besides, our professional technicians who can answer your questions and provide operation video if necessary. |
Q9: How is the transportation? A: According to the size of the products, quantity, and the customer's requirements, transporting products by express, by air or by sea. |
Q10: Can we arrange door-to-door service? A: Some countries and regions can arrange door-to-door service. Please provide your detailed address. |
Q11: Can you help me to drop-shipping? A: Yes, we will collect corresponding charge, specific charge detail please consult with us. |
Q12: Whether the product is English panel and manual? A: Yes, we will offer English version products normally. |
Q13: Voltage and plug of the product? A: Our company offer conventional plug and voltage, please advise us your demand when you ordering. |
Q14: Payment term? A: 50% deposit before production, 50% deposit before delivery. |
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