Environment Protection Multi-Function jacket syrups mixing tank Steam Kettle

• Customization: Available
• Additional Capabilities: Food cooking mixing
• After-sales Service: One-Year Free Warranty and Lifetime Maintenance
• Model NO.: customized
• Application Area: Food, Pharmaceutical, Food factory/farm/Food processing plant
• Certification: CE, TUV / FDA
• Condition: New
• Cooling Method: Air Cooling
• Heating Method: electric / steam / gas / electromagnetic
• Insulation Material: Polyurethane
• Main Material: Stainless Steel, 304 / 316L Stainless Steel
• Mixing Capacity: customized
• Mixing Drum Shape: customized
• Stirring Type: Planetary/scraping bottom/bidirectional stirring
• Warranty: 1 year
• Working: Variable frequency stirring
• Product Name 1: Cooking Vessel
• Product Name 2: Tilting Jacketed Kettle
• Product Name 3: Food Cooking Jacketed Pot
• Feature 1: Food Cooking
• Feature 2: Mixing for Food
• Feature 3: Tilting
• Feature 4: Automatic
• Feature 5: Automatic Control Temperature
• Application 1: Ketchup/Jam
• Application 2: Paste/Tomato Sauces
• Application 3: Sauce/Cake/Soup
• Volume: 100L/200L/300L/400L/500L/600L/800L
• Material: 304 / 316L Stainless Steel
• Heating Source: Steam /Electricity /Gas/Electromagnetic Heating
• Tilting: Manual and Automatic
• Transport Package: Pack in Wooden Case or Plastic Wrap
• Specification: customized
• Trademark: ZHUCHENG MBC
• Origin: China
• HS Code: 8419810000
• Production Capacity: 200 Sets / Month Cooking Kettle Machinery
• Package Size: 200.00cm * 150.00cm * 190.00cm
• Package Gross Weight: 560.000kg
• Lead Time: 15 days (1 - 10 Sets) ; 18 days (11 - 20 Sets) ; 20 days (21 - 30 Sets) ; To be negotiated ( > 30 Sets)

Product Description

Environment Protection Multi-Function jacket syrups mixing tank Steam Kettle
 

Product introduction

Steam Kettle

Electricty /Steam/Gas /Electromagetic Heating Mixing Pot

Central Ktchen Scraped Steam Cooking Vessel Mixing kettle

 
This   Steam Kettle has the advantages of large heating area, high thermal efficiency, fast heating, uniform heating and easy control of heating temperature.   Widely used in candy, cakes, drinks, juice, jam, candied fruit, dairy products and canned food processing and brewing, wine, pharmaceutical and chemical industry for daily use, as the material, disinfection, heating, hot melting, precooking, preparation, stewing, steaming, and enrichment.   At the same time, can also be applied to large hotels, restaurants, hotels, guest houses, restaurants, industrial and mining enterprises, organs of troops, the college canteen, as cook porridge and soup, boiled dumplings, cooking and stews.   Over the years, the majority of users agree that this product is a good food equipment to improve product quality, shorten working hours and improve working conditions.


This product reasonable design, compact structure, easy installation, simple operation, flexible use, safe and reliable, easy to maintenance etc, was deeply loved by the masses of users and praise.



 
 

Product Parameters

This   Steam Kettle  is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only)
 

model		MBC-100L	MBC-200L	MBC-300L	MBC-400L	MBC-500L	MBC-600L
Heating source		Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam
Discharging way		Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge
Design temperature	The tank	100ºC	100ºC	100ºC	100ºC	100ºC	100ºC
	jacketed	147ºC	147ºC	147ºC	147ºC	147ºC	147ºC
Working temperature	The tank	100ºC	100ºC	100ºC	100ºC	100ºC	100ºC
	jacketed	121ºC	121ºC	121ºC	121ºC	121ºC	121ºC
Design pressure	The tank	no pressure	no pressure	no pressure	no pressure	no pressure	no pressure
	jacketed	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa
Working pressure		0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa
Working medium	The tank	Food/water	Food/water	Food/water	Food/water	Food/water	Food/water
	jacketed	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam
Motor power		1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	2.2KW 220 V/60Hz/3f	2.2KW220 V/60Hz/3f
material		SUS30408	SUS30408	SUS30408	SUS30408	SUS30408	SUS30408
size		Ø0.85m×h1.55m	Ø0.95m×h1.55m	Ø1.05m×h 1.6m	Ø1.15m×h1.65m	Ø1.25m×h 1.7m	Ø1.4m×h1.75m
weight		≈150kg	≈175kg	≈195kg	≈215kg	≈250kg	≈330kg

 

 

Detailed Photos

Installation and commissioning:
1, unpacking, check the products and accessories and packing list whether conform to, in the process of transportation, there is no damage to products and parts, if there are any loss and damage, please do not hesitate to contact with the company.

2. product performance testing before leaving the factory, all parts relative position switch has been installed, the user generally only for inspection, shall not be taken apart, so as not to replace the improper set-up, affect the product performance.

3. The equipment is not required to be fixed, as long as it is placed on the flat concrete surface.

4. After the equipment is in place, please assemble the spare parts according to the "installation diagram" and check whether the equipment is complete and flexible.

5. When the piping connection is on site, it should be kept vertical and not horizontal, so as to avoid leakage when the connection is loose.

6. The power supply shall be in accordance with the requirements of the mixing structure of the equipment, and the enclosure of the equipment must have a good grounding to prevent leakage of electricity

 

Steam Double
Jacket Kettle
 

 

Top Lid / Cover

Made of food-grade stainless steel SUS30408
 

 

The scraper is: four fluorine plates
High temperature resistance 350 ºC
Thickness :20mm;
The stirring device is stainless steel SUS304 thick wall tube welding, and is connected to a self -made connector to facilitate disassembly for cleaning and cleaning
 

 

Inner pot:Ø1000×5mm,
outer pot:Ø1100×3mm;
Surface polishing achieve : Ra≤0.4μm
T5mm- internal pot;
T3mm- external pot; 3mm- insulation pot;
Tank shape: hemispheroid type;
 

 

MBC Use a trapezoidal material to avoid flowing from the side
 

 

SUS304 - 75*45*2
Equipment support
 

     

Real-time display of pressure of interlayer pan jacket, pressure gauge range 0-0.6Mpa


 

 

Each kettle is equipped with 4 ground feet, which can be adjusted height
 

   

 Drive system
Worm wheel: Model 4,
70, 98 teeth, spin to the left;
worm: Model 4, the number of heads 1 head, the spin to the left

Good hydrophobicity, ensure that the distilled water in the heating process of the equipment is quickly discharged out of the pot, so as not to affect the heating efficiency
 

 

The steam inlet adopts flange ball valve with good sealing and easy operation and maintenance
 

 

Manometer bend
Stainless steel SUS304
 

 

Both sets of limit devices are used to improve the safety performance of the equipment
 

Instructions for operation:

1, should be taken before feeding inject a small amount of water in the pot, open the vent valve, and then open the inlet steam valves, stay inside the pot body inter layer cold air free of closed after "vent valve", when the pressure gauge pointer to the device set "work pressure", set "safety valve", to the provisions of this equipment "pressure value, automatic steam, can be closed at this time" into the steam valve, stop the steam supply.

2. Clean the pan and put into the material, slowly open the "inlet valve", and close the "admission valve" when the material reaches the required temperature and the scheduled heating time. Open the drain valve and release the steam to make the pressure inside the inter layer zero. Turn the hand wheel to tilt the pot body, unload the material and complete the operation.

3, each for a job, all should open the drain valve to discharge the condensed water inside the pot body inter layer, such as water inside the sandwich is too big, should check the "vapor barrier drainer" (" hydrophobic ") whether fails, so as to ensure the normal continuity for the heat, so as not to prolong operation time, influence the work efficiency.

4. In order to keep clean, every use should be cleaned once.

5. "pressure gauge", "safety valve", other valves and piping accessories, each class shall conduct a comprehensive inspection to prevent the failure and operation of the disease.

6.The equipment can only be used within the prescribed "work pressure" scope, and the over pressure is not allowed to be used. Otherwise, the user will be conceited.


 

Company Profile

 

ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with  rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our  factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.



Our products are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,SouthAfrica,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .




Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !



 

After Sales Service

Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.                                                                                                                                                               
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  

Packaging & Shipping

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;

Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.


Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.

cooperative clients

One Time Cooperation, Lifelong Forever Service
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ ! 

Every time we meet, there is an unforgettable story ~ 
The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together. 
 

 

 

FAQ

1.How is you factory production experience ?
15years production experience on food machinery.  Leading supplier in China.

2.What can you product type of product?
 Steam Kettle   is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.

3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
 

4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.

5. Could we visit your factory to check the machine carefully and closely?

Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution

6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.

7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.


ONE WORLD , ONE DREAM
PURSUIT OF EXCELLENCE , ALL IN MBC......