SMALL-SCALE TUNNEL PASTEURIZATION MACHINE FOR LEMON JUICE PRODUCTION FACILITY
Product Description
TUNNEL PASTEURIZATION MACHINE FOR LEMON JUICE
Automatic TUNNEL PASTEURIZATION MACHINE FOR LEMON JUICE is independently developed and produced by combining advanced sterilization technology at home and abroad. The equipment is made of food sanitary SUS 304 stainless steel. It is widely used for batch sterilization and cooling of various bottled products such as canned beverages and bottled pickles. New equipment for customers to reduce production costs, reduce labor and labor intensity, save production time and improve production efficiency.
About our ZHUCHENG MBC factory,it Is the OEM / ODM customized professional and original equipment manufacture for the pasteurization equipment and production line.We Focus On Food Processing Equipment,Factory Direct Sales,Processing Customization,Quality Assurance,Service First.
And ,we have our Professional R&D and Design Team
Our this pasteurization processing line with High Automation
High Efficiency, Energy Saving and High Production Capacity
Easy Operating, Easy Installing and Easy Maintaining
Safe, Reliable and Long Working Life .
Pasteurizing and cooling production line
1. There are total 4 parts for the Pasteurizing and cooling production line, just meet the requirements of the sterilization technology :
(1) Medium temperature rising area : 50-60ºC
(2) pasteurization zone: 92-98ºC
(3)medium temperature cooling area: 50 to 60 ºC
(4) low temperature cooling area: 50-40ºC
2. The whole equipment is made of SUS304 stainless steel ,with the outer side of the stainless steel insulation layers (the heat preservation effect is best ,to avoid the loss of the heat ,and save energy ) , the framework is sold ,The sterilizing temperature and speed can be set according to the technical requirement. The equipment runs steady and low noise ,the stainless steel tape belt is strong.
3.The Pasteurization machine: total length of 12000 mm, mesh belt width is 1500 mm.
4.Pasteurization machine with stainless steel mesh belt, with frequency conversion motor, (0.2m -1 m ,speed adjustable) can ensure the sterilization of the product to be able to more smoothly operation in the middle of the pasteurization (hot water spray), make sterilized completely ,even no dead Angle.we designed the fences on the belts , can ensure cans or glasses and other packages ,not dump in the advancing process , side by side.
5. We designed the spray pipe in the Pasteurizing machine, the spray tube can three injection, to eliminate blind Angle, heat and sterilization can be ensured sterilization thoroughly.
6, the Pasteurizing machine , set up four stages of water temperature zone, the first paragraph is constant temperature area, can ensure the cans, glass or bottle heat up to 50 to 60 degrees, and the second paragraph is pasteurization zone, cans /bottles / glass temperature can reach 92-92 degrees, the third paragraph is still a glass/ bottle cooling area, and can be cooled to 50 to 60 degrees, and the fourth section is cooling zone, can be directly cooled to 40, until qualified products were produced .
7. in each area, in the process of heating and cooling, there are a large stainless steel sink at the bottom of the equipment ,and also have sensors in it , can control the temperature to achieve the required temperature directly! And then equipped with a complete set of pumps, pipes, and can spray directly on the top, so that can effectively control the actual temperature of each sections .
8.Pasteurization machine was designed to be automatic control system (with the automatic operating control cabinet, beautiful and timing accurate)
9. Pasteurization machine can electric heating and steam heating .
10. Sterilization time :60-270 seconds
Sterilization temperature :92ºC-96ºC(adjustable)
Steam pressure at the entrance machine :3-4 bar
Moved speed : stepless speed regulation
Useful Tape belt width:1500mm
Steam consumption:400-600kg/hr
Thermal power:360,000kcal/hr
Installed electric power kW 4
Product Parameters
The TUNNEL PASTEURIZATION MACHINE FOR LEMON JUICE is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only)
| Name |
Spray sterilizing machine |
| Equipment power |
12kw |
| Conveyor belt width |
800-1500mm may custom |
| Productive capacity |
Customized according to customer requirements |
| Feature |
pasteurization |
APPLICATIONS :
Widely used in a variety of bottled, canned, acidic juice, beverages, electrolyte beverages, alcohol, spices and other products of pasteurization cooling. According to customer requirements can be connected to the dry cleaning line and directly packing.
Detailed Photos
Pasteurizer is suitable for pasteurization of glass bottle filling products. It is generally used for low temperature preheating, high temperature sterilization, low temperature precooling, room temperature water cooling, air-drying , total five stages.
Transmission speed control system: adopts stepless variable frequency speed control motor; it is convenient to control the sterilization speed of canned products, control the sterilization time, and effectively control the sterilization effect.
Spray system: stainless steel seamless steel pipe welding, stainless steel quick-connect assembly, high-pressure nozzle 360° no dead angle fan and conical spray design.
Water tank system: It adopts inclined large-capacity water tank design, (easy for drainage and sewage, quick cleaning of dirt in the tank): secondary filtering design of water tank
Stainless steel horizontal multi-stage high-pressure centrifugal pump high pressure, long service life
Heating system: adopts open steam heating design; precise temperature control, quickly heating water temperature to effective set temperature.
control system: rotary push-button electric control box, simple and fast operation, to ensure long-term stable operation.
Our ZHUCHENG MBC Factroy mainly produce and sell the following fruits vegetable food processing machines and production line :
1. Industrial Automatic Corn Processing Production Line
Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .
ZHUCHENG MBC Sweet corn production process
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.
2.Zhucheng MBC Potatoes / tomatoes /corn /carrot /cucumber /vegetable /Fruit /food Washing machine
Purpose: cleaning and removing impurities.
(1) This product uses running water to wash fish or vegetables, fruits, etc., and washes away the dirt on the surface of the product. This product adopts advanced processes and technologies.
It is an improved and enhanced version on the original basis, which cleans and produces more;
(2) The entire machine body is made of food-grade high-quality stainless steel, which is safe, reliable and pollution-free.
(3) The conveying is smooth and the speed is adjustable. The material moves with the conveyor belt to avoid damage to the conveyed material. The noise is small, which is suitable for occasions where the working environment requires a relatively quiet environment.
(4) The structure is simple and easy to maintain. The energy consumption is small and the use cost is low. With water as the medium, a strong flow turbine fan is used to form bubbles and tumble, and the material is cleaned flexibly. A de-impurity device is also provided.
Zhucheng MBC Potatoes / tomatoes /corn /carrot /cucumber /vegetable /Fruit /food Drying Machinery
The air -drying Cucumber machine can effectively remove water droplets from the surface of materials, greatly shorten the preparation of labelling and packing, and it is suitable for assembly production line operation, thus improving the working efficiency. This machine adopts speed regulating speed reducer, and the speed can be adjusted.The material are SUS304 stainless steel .
3.Industrial Automatic Food Sterilizing Processing Equipment And Production Line
1.Short time high temperature sterilization, the double tank water circulation for sterilization, the sterilization of water heated to required temperature hot water tank, shorten the sterilization time, sterilization temperature high starting point, the protection of the quality of the products.
2.Recovery of the hot water sterilization after the end of the first tank, working medium used in the sterilization process can be recycled, saving steam,energy consumption and sterilization time and manpower, material consumption, greatly reducing the cost of production.
3.Uniform flow exchange method, equilibrium temperature, no dead angle kettle.
4.Full automatic computer control system, all throughout the sterilization process by computer control, PLC complete, without manual operation.
5.PLC programming control, can store more than 100 sets of sterilization formula, sterilization to achieve standardization.
6.Each device can be equipped with a FO value control system, all data including sterilization, sterilization conditions, F value, temperature time curve, time pressure curve can be processed by data processing software to be saved or printed, in order to facilitate production management more scientific, so that sterilization.
7.Simulation of temperature control system, can set up multi-stage heating mechanism.
8. The heat distribution is uniform, easy control of product quality.
9.In the flexible packaging products, especially bulk packaging, heat penetration speed, good sterilization effect.
4.Industrial Automatic Food Mixing Cooking Processing Equipment And Production Line
APPLICATION :
Our ZHUCHENG MBC Food processing jacketed kettles Suitable for all kinds of high viscosity food products: sauce & fillings cooking (jam, with lotus-paste, bean paste, fruit jam, candied fruit, jujube paste), meat products, cooked food processing industry (meat, cow meat, seafood sauce), condiment industry (hot pot bed charge, instant noodles, sauce, curry sauce), candy, jam, sugar, vegetable corn processing industry (mushroom sauce, chili sauce), hotel supplies, and fast food (dining room to boil soup, cook, stew, congee) and other food processing.
Company Profile
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture in the global food processing industry For Food & Fruits & Vegetable & Meat processing machines including the potato processing production line (including the round shape of potato chips and finger shape of frozen french fries production line ) , Corns processing production line , Cucumbers processing production line ,Tomatoes processing production line, Dates processing production line, Strawberry processing production line , Orange processing production line , Fruits & Vegetable Cleaning production line,Drying production line, Cooling Production line , Food Frying production line, Food Cooking mixing jacketed kettle , food pasteurization machine and food sterilization machine and Meat products making machines etc.
Our company have independent import and export rights,we are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year ,including we installation to customers factory and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our MBC own R&D engineers team.
Our products are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia, Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,SouthAfrica,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia,Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us . Thank you .
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
After Sales Service
MBC LIFETIME PROFESSIONAL & SINCERE SERVICES :
MBC Pre-sale service
24 hours online to answer questions you want ( Via WhatsApp, WeChat, Trade Messenger, Skype, etc.), or you can send an email, we will revert soon.
MBC Sales Service
1. To provide customers with a new and high-quality machine.
2. Provide pictures the customer desired about the machine during production, in the warehouse, and before transport.
3. Both parties determine payment.
4. Customers to choose the mode of transport.
MBC After-sales service
We offer a one-year warranty for the whole machine except easily broken parts, Providing the spare parts with a favorable price all the time and 24-hour online service.
Packaging & Shipping
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.
Quality Control
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
FAQ
1.How is you factory production experience ?
15years production experience on food machinery. Leading supplier in China.
2.What can you product type of product?
TUNNEL PASTEURIZATION MACHINE FOR LEMON JUICE is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.
5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution
6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.
7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size
PURSUIT OF EXCELLENCE , ALL IN MBC......
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