Commercial Electrical Steam Heated Source Ketchup Jacketed Cooking Kettle Cooking Machine

Product Description

Commercial Electrical Steam  Heated Source Ketchup Jacketed Cooking Kettle Cooking Machine
 

Product introduction

Jacket kettle is a piece of equipment commonly used in the food processing industry, also known as a cooking pot or jacketed pot. It usually consists of a large-capacity pot body and a jacket surrounding the pot body. The jacket is filled with steam or hot water, so that the food in the pot is heated evenly, thereby ripening or cooking the food.

This pot can adopt either the electrical heating or steam with a certain pressure as heating source and it has large and even heating area, short boiling time of liquid, easy control of heating temperature and other characteristics.
 
The internal pot body (internal port) of the pot is made of acid heat resistant automatic stainless steel, provided with the pressure gate and safety valve. It has beautiful appearance, easy installation and operation and it is safe and reliable.
 
The parts of equipment which contact with the materials are made of stainless steel. It has preferable corrosion resisting property and is durable in use.

The stainless steel sandwich pot is also called as sandwich steam pot and electrical heating sandwich pot The sandwich pot is widely used for processing the candies, pharmacy, dairy, pastry, drink, preserved fruit, can and other foods. It also applies to
cooking soup and dish, stewing, boil, cooking duck and porridge for large restaurants or canteens.

Product Parameters

This  Jacketed Kettle  is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only)
 

model		MBC-100L	MBC-200L	MBC-300L	MBC-400L	MBC-500L	MBC-600L
Heating source		Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam
Discharging way		Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge	Bottom discharge
Design temperature	The tank	100ºC	100ºC	100ºC	100ºC	100ºC	100ºC
	jacketed	147ºC	147ºC	147ºC	147ºC	147ºC	147ºC
Working temperature	The tank	100ºC	100ºC	100ºC	100ºC	100ºC	100ºC
	jacketed	121ºC	121ºC	121ºC	121ºC	121ºC	121ºC
Design pressure	The tank	no pressure	no pressure	no pressure	no pressure	no pressure	no pressure
	jacketed	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa	0.44Mpa
Working pressure		0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa	0.28Mpa
Working medium	The tank	Food/water	Food/water	Food/water	Food/water	Food/water	Food/water
	jacketed	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam	Saturated steam
Motor power		1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	1.5KW 220 V/60Hz/3f	2.2KW 220 V/60Hz/3f	2.2KW220 V/60Hz/3f
material		SUS30408	SUS30408	SUS30408	SUS30408	SUS30408	SUS30408
size		Ø0.85m×h1.55m	Ø0.95m×h1.55m	Ø1.05m×h 1.6m	Ø1.15m×h1.65m	Ø1.25m×h 1.7m	Ø1.4m×h1.75m
weight		≈150kg	≈175kg	≈195kg	≈215kg	≈250kg	≈330kg

 

 

Detailed Photos

Food processing jacketed cooking kettle also name Cooking Vessel With Agitator ,which is also known as steam pot, digester, sandwich steam pot. There are fixed, tilting, stirring and other styles. According to the heating method, it is divided into: electric heating sandwich pot, steam heating sandwich pot, gas heating sandwich pot, electromagnetic heating sandwich pot,Can be selected according to your needs.
 
1.Heating method:electric,steam,gas heating type.
2.Jacket pot body adopts a stamping molding stainless steel head, ensure the smooth.
3.304 stainless steel manufacturing, fully meet the requirements of the food hygiene.
4.Mixer with agitator, using pot, discharging fast and no residue.
5.Compact structure,convenient operation and maintenance, high efficiency, low energy consumption, long service life.

 

Steam heating Vertical type With agitator Jacketed pan

 

Steam heating Vertical type Jacketed pan Without

 

The steam heated planet stirred Inclined discharge wok

 

Gas heating Inclined discharge sandwich pan

 

Electric heating inclined discharge pan with stirring sandwich

Electromagnetic heating of the planet stirred

Precautions for installation and use.
1) this valve is only installed vertically in the horizontal direction, and the flow of the media should be up from the bottom of the disc.

2) the spring has been adjusted to the minimum pressure of the working pressure series, and the adjustment of the setting pressure must be carried out according to the requirements.

3) remove the shell handle, adjust the adjusting screw clockwise, and the pressure from small to large, after the identification of the back tightening nut, and then the shell handle back in place.

4) the safety valve, which has been adjusted and installed, must not be allowed to enter the seal chamber during the connection process, causing the valve seal to fail.

5) the discharge line of the relief valve shall not be higher than the center line of the pipe interface, and the medium shall overflow from the regulating port.

6) if the operation is stopped for a long time, it should be checked and cleaned again to prevent accidents.

 

 

Our ZHUCHENG MBC Factroy mainly produce and sell the following fruits vegetable food processing machines and production line :
1. Industrial  Automatic Corn Processing Production Line

Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .

ZHUCHENG MBC Sweet corn production process
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine  → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.

2.Industrial  Automatic Food Mixing Cooking Vacuum Concetrating Processing Equipment And Production Line

ZHUCHENG MBC food jams paste juice VACUUM ENRICHMENT EXTRACTION KETTLE , there are many different processing capacity and models. 100 liter ,200 liter,300 liter ,400 liter,500 liter,600 liter,700 liter ,800 liter ,1000 liter,1200 liter ,1500 liter ,2000 liter etc. And we can made to order .
 
VACUUM ENRICHMENT EXTRACTION KETTLE

Works Principle : Vacuum concentration is used to reduce the boiling temperature of water. Under the premise of protecting the original taste, color and nutritional value of the material, the liquid in the material will become thick after evaporation.

Structure composition:
Vacuum Reduced Pressure Concentrator includes four parts: concentrator, condenser, steam and liquid separator, receiving liquid barrel, the concentrator is a jacket structure, and the condenser is tubular type. The equipment is suitable for the concentration of liquid in pharmaceutical, food and chemical industries, and can be used for the recovery of alcohol and simple reflux extraction. The contact part of equipment and materials is made of stainless steel, which has good corrosion resistance and conforms to GMP medical standard.

Company Profile

ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture in the global food processing industry For Food & Fruits & Vegetable & Meat processing machines including the potato processing production line (including the round shape of potato chips and finger shape of frozen french fries production line ) , Corns processing  production line , Cucumbers processing production line ,Tomatoes processing production line, Dates processing production line, Strawberry processing production line , Orange processing production line , Fruits & Vegetable Cleaning production line,Drying production line, Cooling Production line , Food Frying production line, Food Cooking mixing jacketed kettle , food pasteurization machine and food sterilization machine and Meat products making machines etc.
 

Our company have independent import and export rights,we are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year ,including we installation to customers factory and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and  traceability identification of raw materials and The supplier inspects 100% of finished products. and  we have our MBC own R&D engineers team.




Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .



Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us . Thank you .
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.


 

After Sales Service

Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.                                                                                                                                                               
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  

Packaging & Shipping

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;

Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
 

Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.

Quality Control

We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with  full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own  R&D engineers team .

 

FAQ

Q1: Are you a factory?
A: Yes, MBC is a manufacturer with nearly ten thousand square meters factory and one-stop service company integrating production, design and sales.
 

Q2: Can you provide a design solutions?
A: Yes, we can provide free design solutions for various processing , etc. Please provide us planning area of your project.
 

Q3: How long is the warranty period?
A: One year warranty. If there is any problem with the goods during the warranty period, please provide relevant evidence. We will send you relevant spare parts.
 

Q4: How can I get a quick quote?
A: Please tell us the product list, seating number of the restaurant, the area of the kitchen and the menu.
 

Q5: What is the packing of the goods?
A: Normally packing is carton/wooden frame or wood case. If there are other requirements, please advise.
 

Q6: How long is the delivery time?
A:Generally 7~15 days, actual situation depend on products items and quantity.
 

Q7: Can you provide customized product?
A: Some products can be customized, please inform us of your demand.
 

Q8: If the machine doesn't or I don't know how to operate?
A: We will provide product's instructions in advance.Besides, our professional technicians who can answer your questions and provide operation video if necessary.
 

Q9: How is the transportation?
A: According to the size of the products, quantity, and the customer's requirements, transporting products  by express, by air or by sea.
 

Q10: Can we arrange door-to-door service?
A: Some countries and regions can arrange door-to-door service. Please provide your detailed address.
 

Q11: Can you help me to drop-shipping?
A: Yes, we will collect corresponding charge, specific charge detail please consult with us.
 

Q12: Whether the product is English panel and manual?
A: Yes, we will offer English version products normally.
 

Q13:  Voltage and plug of the product?
A: Our company offer conventional plug and voltage, please advise us your demand when you ordering.
 

Q14: Payment term?
A: 50% deposit before production, 50% deposit before delivery.
 

Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !

PURSUIT OF EXCELLENCE , ALL IN MBC......