Hot sale Automatic Customized Factory Price manufacturing corn sterilization machine
Corn sterilization machine for sweet corn processing, the design uses advanced technology, raw sweet corn cleaning system, blanching system, cooling system, wind knife drain system, vacuum packaging, sterilization system, sterilization packaging cleaning system and other high-tech advanced process principles for manufacturing.
Most of the production lines are automated and automatically completed, great saving of manpower, and a lot of energy and energy saving. Therefore, the cost of the system is greatly reduced and the investment of disposable equipment is less, as well as the comprehensive characteristics and advantages of improving work efficiency, reducing labor load, and improving the personal safety of operators.
System features: low one-time equipment investment, compared with conventional equipment operation staff reduction, low cost operation and equipment maintenance, saving public energy, time, improve efficiency and so on.
APPLICATIONS :
Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .
ZHUCHENG MBC Corn Processing Production Line
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.
Industrial Automatic Food Mixing Cooking Sterilizing Processing Equipment And Production Line
The food sterilizing autoclaves and the top water storage and recycle tank are all ss304 material (China mark:06Cr19Ni10), with insulation.
The food sterilizing autoclave's inner diameter is 700-1300mm, inner length is 1200-4300mm. The water tank size is inner diameter 700-1200mm, and inner length 1200-4300mm.
1 sets of stainless steel trays, 1 set trolleys and 1 sets carts.
Disposed: 2 thermometers, 1 set glass handcock, 1 silicone sealing ring. With 1 hot water motor pumps, 1 cooling water motor pumps, and all the water cycle pipes and valves.
Design pressure is 0.35Mpa, experiment pressure is 0.44Mpa, design temperature is 147 degrees.
SIEMENS PLC computer fully automatic control system :Procedures designed automatic warming up, automatic keep warming,automatic keep pressure, automatic pressure relief, change the time of sterilizing at random, and drain, exhaust and water cycle are controlled automatically, with one PLC controller, brand Siemens, with recorder(can record the charts of the pressure and the temperature immediately, can connect to the computer for printing the data). main parts adopt Japan, Denmark. America, Germany, French, Taiwan brands.(PLC touching screen, can edit hundreds of sterilizing procedures, and store hundreds of sterilizing data).
The autoclave designs with safety interlock alarm device(lock door, lock catch, digital alarm), have passed the identification by Provincial Technical Supervision.
The Corn sterilization machine is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures and parameters are for reference only).
| Machine 1 |
Corn Air Bubble washing machine |
| Machine 2 |
Corn Blanching machine |
| Machine 3 |
Corn Drying machine |
| Machine 4 |
Continuous Rolling double sealing Vacuum Packaging Machine |
| Machine 5 |
Automatic double layers water immersion autoclave |
Computer PLC automatic two sterilizing pot connected one top tank retort machine
Application:
high temperature and high pressure sterilization, the equipment is used for high temperature sterilization, thus achieving the goal of long-term preservation.
Technical parameters:
1. Made of SUS304 stainless steel.
2. Sterilization pot, hot water tank with stainless steel insulation layer to prevent heat loss.
3. Each retort equipped with: stainless steel food plate 20 * 2, Tray 4 * 2, external food trolley 4 * 2.
4. With sterilization pot with additional: design of hot water circulation pump 2 * 7.5 kw, cold water pump 2 * 11KW.
5. Sterilization: water bath sterilization.
6. Sterilization Program automatic one-button start control, with computer control Cabinet 2, hot water distribution box 1.
7. The design pressure is 0.35 Ma, the test pressure is 0.44 MPA and the design temperature is 147 °C.
Corn Porcessing Production Line MAIN PROCESSING PROCEDURES:
Corn cutting head and tail → corn whisker removal → corn cleaning → corn blanching → cooling → vibrating & leaching → air drying → vacuum packaging → high temperature sterilization.
High production efficiency, greatly reduce labor, production can be up to 12,000 ears/hour
It is suitable for cutting the head to the tail of frozen corn, fresh corn and old corn.
The corn cleaning machine uses the buoyancy of water to buffer the corn, so that the surface of the corn is not damaged, filtered again in the sink, the impurities are filtered and cleaned, and the uniform cloth is transported to the corn cleaning machine.
Corn roller cleaning machine using high pressure spray water spray cleaning, effectively separate the corn beard and impurities on the surface of the corn, effectively avoid the phenomenon of manual cleaning, knock, scratch, improve the work efficiency, suitable for all kinds of corn cleaning work.
Blanching machine with heating function (steam or electric heating), so that the product to maintain the original natural color, to lay a good foundation for the next process requirements.
The corn is soaked in cold water at room temperature to reduce the center temperature of the product.
The corn is soaked in cold water at room temperature to reduce the center temperature of the product.
The lifting feeder is used for lifting and feeding of corn.
The circular bidirectional conveyor line adopts the circular conveyor mode, and the corn that the workers have no time to bag can be rotated with the conveyor belt.
Bag type vacuum packaging machine, Equipped with feeding hoistor; equipped with automatic feeding, automatic weighing, automatic packaging, automatic sealing, and other functions.
Automatic autoclave is designed for automatic heating, automatic heat preservation, automatic pressure maintenance, automatic pressure relief, and automatic control of working time. After setting the working procedure, no operator is required, and the goods can be picked up directly after working hours, so as to achieve the purpose of saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
1.Service network
The regions and supporting offices distributed throughout the country form a sound service network.
2. Pre-sales service
According to user requirements, we provide a variety of design solutions to help users select the most suitable equipment; we consider users more and design installation floor plans and reasonable configurations for users.
3. Installation and commissioning
The company has experienced professional technicians and senior workshop technicians to provide on-site training for the demander's operators and guide the installation and commissioning of the equipment to ensure the operation of the equipment and achieve the expected use effect.
4. On-site service
From the date of equipment installation, our company will send an engineering technician to follow up and guide on-site to promptly deal with the equipment that may not operate normally due to the unfamiliarity and unskillfulness of the operator; and guide users to master the solutions to problems encountered in the use of the equipment.
5 .After-sales maintenance
The product is under warranty for one year from the date of qualified commissioning. During the warranty period, if the product quality is not caused by the user, our company will repair it free of charge. After the product warranty period ends, the supplier will provide lifetime maintenance services, provide accessories for a fee, and charge repair fees at an appropriate discount.
6. Operation training
Provide detailed operation instructions, and professional technicians provide on-site guidance; conduct regular training for each operator to make them truly knowledgeable, systematic and professional.
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Shanghai XiangstarTechnical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
1. You are the factory ?
Yes , we are ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD, and it is the food machine factory and Is the professional and original equipment manufacture for the corn sterilization machine in the global food processing industry .We Focus On Food Processing Equipment,Factory Direct Sales, Processing Customization,Quality Assurance,Service First.
2-What is your main producing food machine products ?
we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3-Which countries have your corn sterilization machine exported to ?
Our corn sterilization machine are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
4. What is ZhuCheng MBC industrial & Trading CO., ltd. business philosophy?
Warm welcome you to visit our factory and order our corn sterilization machine at any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
5-What is your after services installations ?
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
6-What is your Delivery Time for your corn sterilization machine ?
Some of the food processing machines are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
7-What is your food processing machinery's Packing and delivery ?
Our food processing machines is possible to pack in wooden case or nude pack after wrapping by plastic film.
8- What is your corn sterilization machine Production condition ?
a. Design: They are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customers request.
b. Processing and Assembling: Parts processing,assembly,testing are based on standard test.
c. Trial Run: Each machine has to be tested before its delivery.
9-When is your ZhuCheng MBC industrial & Trading CO., ltd. established?
15 years since 2008 . we are the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
10-Can I customize your corn sterilization machine ?
Yes. Please let me know your specific customization requirements and I will get back to you as soon as possible.
Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !
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