Zhucheng MBC Beverage/Food/ Dairy Automatic retort machine for bottled food products

• Customization: Available
• After-sales Service: One-Year Free Warranty and Lifetime Maintenance
• Warranty: 1 year
• Model NO.: customized
• Certification: CE, TUV / FDA
• Scale: Large
• Automation: Automatic
• Principle: High temperature and pressure
• Structure: Plate
• Operation: Intermittent
• Energy: Electricity / Steam
• Property: Physical Sterilization
• Type: High Voltage Electric Field Sterilization Equipment
• Name 1: rotary autoclave
• Name 2: steam spray retort
• Name 3: Automatic retort machine
• Name 4: autoclave sterilizer food
• Material: 304 or 316L Stainless Steel
• Design Temperature: 147 Degree Centigrade
• Control system: fully automatic or semi-automatic or manual
• Sterilizing way: water spray and water immersion and steam
• Function: High Temperature High Pressure Sterilizing
• Advantage: High Efficiency and save energy
• Product Use1: tins cans bottles
• Product Use 2: tins pouches
• Product Use 3: canned food
• Product Use 4: glass bottles
• Product Use 5: soft packages
• Transport Package: Pack in Wooden Case or Plastic Wrap
• Specification: customized
• Trademark: ZHUCHENG MBC
• Origin: China
• HS Code: 8419810000
• Production Capacity: 50 Sets / Month Autoclave Machine
• Package Size: 180.00cm * 120.00cm * 180.00cm
• Package Gross Weight: 660.000kg
• Lead Time: 15 days (1 - 1 Sets) ; 22 days (2 - 10 Sets) ; To be negotiated ( > 10 Sets)

Product Description

Product Description

           Zhucheng MBC Beverage/Food/ Dairy Automatic retort machine for bottled food products


The temperature, pressure and time of the high temperature and high pressure steamer are fully controlled by computer. It is a new type of energy-saving, high-efficiency and environmentally friendly sterilization and cooking equipment successfully developed by our company. The program is designed for automatic heating, automatic heat preservation, automatic pressure maintenance, automatic pressure relief, and automatic control of working time. Time, temperature and pressure can be modified arbitrarily. After setting the working procedure, no operator is required, and the goods can be picked up directly after working hours, so as to achieve the purpose of saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.




MBC STERLIZING RETORT OVERVIEW ON STERILIZATION TECHNOLOGY & MANUFACTURING TECHNOLOGY : 
    
 The function of sterilization retort machine and sterilization pot is for high temperature sterilization retort hidden food environment, can under the specified temperature, time and pressure to high temperature sterilization of food, it must have a good heat distribution, namely when the sterilization, any point within the container temperature and average temperature difference value should comply with the requirements. If the temperature at a certain point is lower than the average temperature, the point cannot reach the predetermined F value of sterilization, and the food near this point cannot meet the sterilization requirements. The uniformity of heat distribution is the most important technical index to measure the quality of sterilization boiler.

Food under the environment of  high temperature, the longer the worse, the more nutrients, this requires each point in the sterilization pot when the heating temperature must quickly to achieve consistently, maintain, the F value highly consistent at various points in this way can a swift end to the sterilization process. Also want to cool down quickly, in order to make food in the shortest possible time out of the high temperature environment, this requires the water flow design of the sterilization pot to be scientific and reasonable, minimize the sterilization time.



 ZHUCHENG MBC High temperature sterilization of foods is essential for a food processing plant , It has the following two characteristics:

1. One-time: the high-temperature sterilization work must be completed once from the beginning to the end, without interruption, and the food cannot be repeatedly sterilized.


2, the sterilization effect of abstract: finished the food with the naked eye to detect the effect of sterilization, bacteria culture experiment also need a week time, it is not possible for every batch of food sterilization test the sterilization effect.


Food retort machine can be applied to a variety of high temperature packaging materials :
 
1) glass containers: glass jar , glass products  ;

2) the metal containers: cans , tin cans;steel bottles ;

3) the plastic container: PP bottles, HDPE bottles

4) soft bag packaging: Pouches ,  foil bag, transparent bag, vacuum bag, high temperature cooking bags.


Steam canning retorts  can be applied to a variety of high temperature packaging materials :
 
1) glass containers: glass jar , glass products  ;

2) the metal containers: cans , tin cans;steel bottles ;

3) the plastic container: PP bottles, HDPE bottles ;

4) soft bag packaging: Pouches ,  foil bag, transparent bag, vacuum bag, high temperature cooking bags.

 

Product Parameters

ZHUCHENG MBC  Automatic retort machine is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only).
 

Model (sterilizer inner diameter * inner length)	Standard Equipped SS304 Baskekts Qty	Standard Equipped Trays Qty	Standard Equipped Carts Qty	Production  Capacity	Voulme (m³)	Power	Cold water pool/tank	Air compressor (air pump)
DN700*1200mm	3	1	1	120-150kg	0.7	36KW	1m³ / 1Ton	0.8/8
DN800*1500mm	6	2	2	200-250kg	1.1	40-45KW	1.8m³ / 1.8Ton	0.8/8
DN900*1800mm	8	2	2	300-350kg	1.3	45-55KW	2.5m³ / 2.5Ton	0.9/8
DN1000*2200mm	10	2	2	500-550kg	2.1	60-80KW	3.5m³ / 3.5Ton	0.9/8

Notes:

1. The parameters of the ZHUCHENG MBC Food  Retort sterilizer in the chart are standard configurations.  Any specific requirements, please let us know.

2. These process parameters need provided when choosing the retorts: volume the nature of material, sterilization process, specific requirements, etc.

3. Accessories: storage tank, air compressor, water tank, boiler, etc.
 

4. soft bag packaging: Pouches ,foil bag, transparent bag, vacuum bag, high temperature cooking bags.

 

Detailed Photos

 MBC mechanical sterilization retort design philosophy:

1. Humanization! (the idea of people-oriented design is embodied in ingenuity everywhere)

2. Safety! (according to: national standard gb150-2011 pressure vessel manufacturing standard, iso9001:2008 quality certification system, HACCP food safety certification design and manufacture)

3. Reliable! (choose parts from world-famous brands.)

4. Energy saving! (temperature loss; Reasonable and optimized allocation of power, compressed air and time consumption

5. Beautiful appearance, novel structure, compact and simple.


 

AUTOMATIC STEAM STERILIZING RETORT

 

 Top and Down Double Layers food sterilizer and the two tanks in parallel connection retort machine  - High Temperature High Pressure Regulating Type 

 

Hot water spraying sterilizing autoclave machine  - High Temperature High Pressure Regulating Type 

 

Three Pots Sterilizing
autoclave retgort machine 

   

 




Three sterilizing tanks with one top water tanks sterilizer 

 
Turnover car and sterilization tray:
 

Equipment Performance Characteristics:

 The innovative industrial computer (HMI) fully automatic central control, touch instruction input.

 Fraud electronic and mechanical double security interlock.
 
Overhaul electronic and mechanical double over voltage protection.
 
Charged electron thermostat automatically protects.

Aspect temperature anomaly alarm.

Fraud pressure abnormal alarm.
 
Troubled water level alarm.

The neuron movement abnormality alarm.

The throughout automatic pneumatic hammer deadens the sound.

The direction of sterile water flow is automatically switched and the canister cools down.
 
Prior to running, the computerized self - test valve and sensor function.
 
The playful humanized design is simple and efficient.

Pieces of sterilization temperature control precision is within plus or minus 0.3 ºC.

In pieces the pot heat distribution at various points plus or minus 0.5 ºC or less.

Charged electron temperature deviation correction.
 
Entanglement is a full - water immersion cycle sterilization.

Overhaul can edit and store a number of food sterilization processes.
 
The spleen can be equipped with the function of automatic in and out of the sterilization disk.

Throughout the treatment of packaging: soft packaging, (CPP+PA, aluminum foil), tinplate, high temperature plastic bottles, glass bottles packaging.
 
 

 

Company Profile

ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

We are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and  traceability identification of raw materials and The supplier inspects 100% of finished products. and  we have our MBC own  R&D engineers team .





Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking kettle,food vacuum enrichment equipment,  food & beverage sterilizing retort machine ,food forming & coating machine as well as the food & beverage packing machine etc.



Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .



Warm welcome to visit us and order machines any time With  Quality first, Honesty, Sincerity,Good service . we will provide you with the perfect quality machines and the professional & lifetime services, thank you about your sincerely trust and positively support to us ! Thank you  !



 

cooperative clients

MBC ONE -STOP SERVICE:

One Time Cooperation, Lifelong Forever Service

Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ ! 

Every time we meet, there is an unforgettable story ~ 

The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together. 

 

Packaging & Shipping

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;


Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
 

Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.


 

After Sales Service

Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.                                                                                                                                                               
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  


 

FAQ

 

 

1.How is you factory production experience ?
15years production experience on food machinery.  Leading supplier in China.

2.What can you product type of product?
Automatic retort machine is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.

3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
 

4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.

5. Could we visit your factory to check the machine carefully and closely?

Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution.

6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.

7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.


PURSUIT OF EXCELLENCE , ALL IN  MBC......