Product Description
Factory / Whosale Price Automatic OEM / ODM / Customized Fresh corn peelling machinery
ZHU CHENG MBC Corn Processing Production Line
ZHU CHENG MBC Automatic Continous Corn Air Bubble washing machine
Zhucheng MBC Fresh corn peelling machinery
ZHU CHENG MBC Corn Air Bubble washing machine for sweet corn processing, the design uses advanced technology, raw sweet corn cleaning system, blanching system, cooling system, wind knife drain system, vacuum packaging, sterilization system, sterilization packaging cleaning system and other high-tech advanced process principles for manufacturing.
Most of the production lines are automated and automatically completed, great saving of manpower, and a lot of energy and energy saving. Therefore, the cost of the system is greatly reduced and the investment of disposable equipment is less, as well as the comprehensive characteristics and advantages of improving work efficiency, reducing labor load, and improving the personal safety of operators.
System features: low one-time equipment investment, compared with conventional equipment operation staff reduction, low cost operation and equipment maintenance, saving public energy, time, improve efficiency and so on.
APPLICATIONS :
Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .
ZHUCHENG MBC Corn Processing Production Line
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.
Corn Husker
Equipment features: (outsourcing)
high production efficiency, greatly reduce the labor force, the output can be as high as 12000 ears per hour
Technical parameters:
1. Peeler Total Power: 22 kw ;
2. Peeling efficiency: 10,000 PCS/ HR
3. Working station : 7-10 persons ;
4. Corn stripping rate > 98% minimum ;
5.Corn back-peeled rate < 3% max;
6.The damage rate of maize was less than 3% max ;
7.The whole machine weighs 5.5 tons ;
Product Parameters
The Corn Production Line is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures and parameters are for reference only).
Product name |
Corn Production Line |
Product category |
Cleaning corn |
power |
customized |
voltage |
customized |
material |
304 stainless steel |
Conveyor belt width |
800mm/1000mm/1200mm/1500mm |
Product use |
Processed corn |
Corn Porcessing Production Line MAIN PROCESSING PROCEDURES:
Corn cutting head and tail → corn whisker removal → corn cleaning → corn blanching → cooling → vibrating & leaching → air drying → vacuum packaging → high temperature sterilization.
High production efficiency, greatly reduce labor, production can be up to 12,000 ears/hour
It is suitable for cutting the head to the tail of frozen corn, fresh corn and old corn.
The corn cleaning machine uses the buoyancy of water to buffer the corn, so that the surface of the corn is not damaged, filtered again in the sink, the impurities are filtered and cleaned, and the uniform cloth is transported to the corn cleaning machine.
Corn roller cleaning machine using high pressure spray water spray cleaning, effectively separate the corn beard and impurities on the surface of the corn, effectively avoid the phenomenon of manual cleaning, knock, scratch, improve the work efficiency, suitable for all kinds of corn cleaning work.
Blanching machine with heating function (steam or electric heating), so that the product to maintain the original natural color, to lay a good foundation for the next process requirements.
The corn is soaked in cold water at room temperature to reduce the center temperature of the product.
The corn is soaked in cold water at room temperature to reduce the center temperature of the product.
The lifting feeder is used for lifting and feeding of corn.
The circular bidirectional conveyor line adopts the circular conveyor mode, and the corn that the workers have no time to bag can be rotated with the conveyor belt.
Rolling vacuum packer Technical parameters:
1. Materials: 304 stainless steel;
2. Power:5kw/380V/50hz;
3. Weight: 650 kg;
4. Packing Speed:
3 times/min (20-25 times/min) ;
5. 1450 bags/hour
Automatic autoclave is designed for automatic heating, automatic heat preservation, automatic pressure maintenance, automatic pressure relief, and automatic control of working time. After setting the working procedure, no operator is required, and the goods can be picked up directly after working hours, so as to achieve the purpose of saving labor and energy consumption, and the comprehensive production cost of the enterprise can be reduced by more than 35%.
Company Profile
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
After Sales Service
1. Service network
The regions and supporting offices distributed throughout the country form a sound service network.
2. Pre-sales service
According to user requirements, we provide a variety of design solutions to help users select the most suitable equipment; we consider users more and design installation floor plans and reasonable configurations for users.
3. Installation and commissioning
The company has experienced professional technicians and senior workshop technicians to provide on-site training for the demander's operators and guide the installation and commissioning of the equipment to ensure the operation of the equipment and achieve the expected use effect.
4. On-site service
From the date of equipment installation, our company will send an engineering technician to follow up and guide on-site to promptly deal with the equipment that may not operate normally due to the unfamiliarity and unskillfulness of the operator; and guide users to master the solutions to problems encountered in the use of the equipment.
5 .After-sales maintenance
The product is under warranty for one year from the date of qualified commissioning. During the warranty period, if the product quality is not caused by the user, our company will repair it free of charge. After the product warranty period ends, the supplier will provide lifetime maintenance services, provide accessories for a fee, and charge repair fees at an appropriate discount.
6. Operation training
Provide detailed operation instructions, and professional technicians provide on-site guidance; conduct regular training for each operator to make them truly knowledgeable, systematic and professional.
Quality Control
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
Packaging & Shipping
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Shanghai XiangstarTechnical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
FAQ
1.How is you factory production experience ?
15years production experience on food machinery. Leading supplier in China.
2.What can you product type of product?
Fresh corn peelling machinery is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.
5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution.
6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.
7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.
PURSUIT OF EXCELLENCE , ALL IN MBC......