Product Description
Industrial automatic SUS304/316 Stainless Steel Vacuum bone concentrator
Bone concentrator
Juice Concentrate Processing Equipment
Cooking and Concentration Processing Equipment
Beverage Juice Concentration Processing Equipment
The bone concentrator is widely used in the field of beverage, food, dairy, pharmaceutical, chemical processing industries, for example, we can use the machine to evaporate the water from juice /dairy.
We have single effect Concentration Machinery , double effect Concentration Equipment and tri-effect Concentration Equipment , vacuum type Concentration Machinery and scraper Concentration Equipment etc.
About our ZHUCHENG MBC factory,it Is the OEM / ODM customized professional and original equipment manufacture for the scraper Industrial Pressure Cooker equipment and production line.We Focus On Food Processing Equipment,Factory Direct Sales,Processing Customization,Quality Assurance,Service First.
And ,we have our Professional R&D and Design Team
Our this Concentrate Tank with High Automation
High Efficiency, Energy Saving and High Production Capacity
Easy Operating, Easy Installing and Easy Maintaining
Safe, Reliable and Long Working Life .
About our ZHUCHENG MBC Manufacturing Factory Direct-Sale Price New-Style Innovation Industrial Juice /Dairy Concentration Equipment:
Vacuum concentration is a process of heating materials under reduced pressure, causing rapid evaporation and vaporization of water, and continuously eliminating the secondary steam generated by vaporization, so that the concentration of the product can be continuously increased until it reaches the product concentration requirement, and the equipment used to complete this process is called vacuum concentration equipment. The spherical scraper Industrial Pressure Cooker is suitable for concentration, distillation and recovery of organic solvents in pharmaceutical, food and chemical industries.
This product has the advantages of large heating area, high thermal efficiency, quick heating of materials, uniform heating and easy control of heating temperature.
APPLICATION :
Widely used in candy, cakes, drinks, juice, jam, candied fruit, dairy products and canned food processing and brewing, wine, pharmaceutical and chemical industry for daily use, as the material, disinfection, heating, hot melting, pre-cooking, preparation, stewing, steaming, and enrichment. At the same time, can also be applied to large hotels, restaurants, hotels, guest houses, restaurants, industrial and mining enterprises, organs of troops, the college canteen, as cook porridge and soup, boiled dumplings, cooking and stews. Over the years, the majority of users agree that this product is a good food equipment to improve product quality, shorten working hours and improve working conditions.
This product every part in contact with food are 06 cr19ni10 stainless steel manufacturing, with beautiful appearance, reasonable design, compact structure, easy installation, simple operation, flexible use, safe and reliable, easy to maintenance etc, was deeply loved by the masses of users and praise.
Product Parameters
This Bone concentrator is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only).
Model |
50L ( Max Volume : 1000L) |
Heating source |
Saturated steam ( Electric total consumption : 1.6KW ) or Electricity |
Discharging way |
Bottom discharge |
Design pressure |
Inner container:-0.1Mpa |
Jacketed:0.35Mpa |
Motor power |
0.75KW |
Working temperature |
Inner container:-0.06 |
Jacketed:0.3 |
voltage |
380V |
Design temperature |
Inner container: 100ºC |
Jacketed:145ºC |
Rated frequency |
50hz |
Working medium |
Inner pot:water,Fruit juice |
Jacketed Bottom discharge |
Size |
1200×1200×1650(mm) |
Mixing way |
Frame type mixing |
Thermometry |
Bottom temperature |
Stirring speed |
20-50 n/min |
Material |
316 & SUS304 |
Vacuum Pump |
0.85KW |
Volume |
50L |
Weight |
280Kg |
Detailed Photos
600L vacuum concentration evaporation tank
Working method: open the vacuum valve interface and material inlet, pump the material liquid into the tank, close the material inlet valve when the material liquid reaches a certain height, and then open the heating valve to heat the liquid. The liquid begins to boil under the action of material heating and vacuum. The temperature and vacuum are maintained during the boiling process. A large amount of liquid begins to evaporate. The material separator separates part of the material back to the evaporator for further evaporation. The gaseous gas will be liquefied into water through the condenser and converge into the collection tank. After the evaporation and concentration is completed, turn off the heating system and vacuum system to restore normal pressure, empty the material liquid and the condensed water in the collection tank.
Volume: 600L
Material: 316 (liner) 304 (jacket)
Heating source: electric heating
Heating form: jacket
Heating area: 2 square meters
Evaporation capacity: 135KG/H
Vacuum degree: -0.093Mpa
Condensation area: 3.5 square meters
Cooling source: chiller (user-provided)
Product Advantages
1. The wall-scraping type rotating scraper is used to make the liquid in the concentrator stirring and turning constantly, so that the liquid is heated evenly, avoiding the phenomenon of scorching and carbonization of the liquid due to long-time local heating, and ensuring the quality of the liquid.
2. The spherical concentrator has a reasonable structure and a large evaporation separation space, which reduces the phenomenon of vapor-liquid entrainment and results in a high yield of the finished product.
Works Principle
Vacuum concentration is used to reduce the boiling temperature of water. Under the premise of protecting the original taste, color and nutritional value of the material, the liquid in the material will become thick after evaporation.
Structure composition
Vacuum Reduced Pressure Concentrator includes four parts: concentrator, condenser, steam and liquid separator, receiving liquid barrel, the concentrator is a jacket structure, and the condenser is tubular type. The equipment is suitable for the concentration of liquid in pharmaceutical, food and chemical industries, and can be used for the recovery of alcohol and simple reflux extraction. The contact part of equipment and materials is made of stainless steel, which has good corrosion resistance and conforms to GMP medical standard.
Main Features
a. Higher concentration of finished products can be obtained by adopting the jacket heating method. Precision polishing inside and outside the equipment, in line with GMP requirements.
b. The equipment mainly consists of spherical tank, vapor liquid separator, condenser, receiving tank, etc.
c. Adopt decompression operation with low evaporation temperature, and the configuration of various instruments, valves and vision glasses is reasonable and convenient.
Concentration liquid
The device uses the modes of outer-heated natural cycle and vacuum negative pressure evaporation featuring swift evaporation with concentration proportion of 1:3; The liquid material concentrates without bubble under full seal state. The drug liquid after concentration by the device features non-contamination and thick drug taste and easy cleaning (it is just to open the up and down cover for cleaning). The device is easy to handle and it needs a little foundation area for installation. The heater and evaporator use stainless steel for thermal purpose. The polyurethane is used as the thermal material. The surface is treated with sand grinding and surface polishing, meeting with the GMP standard.
Company Profile
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking kettle,food vacuum enrichment equipment, food & beverage sterilizing retort machine ,food forming & coating machine as well as the food & beverage packing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,
Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
After Sales Service
MBC LIFETIME PROFESSIONAL & SINCERE SERVICES :
MBC Pre-sale service
24 hours online to answer questions you want ( Via WhatsApp, WeChat, Trade Messenger, Skype, etc.), or you can send an email, we will revert soon.
MBC Sales Service
1. To provide customers with a new and high-quality machine.
2. Provide pictures the customer desired about the machine during production, in the warehouse, and before transport.
3. Both parties determine payment.
4. Customers to choose the mode of transport.
MBC After-sales service
We offer a one-year warranty for the whole machine except easily broken parts, Providing the spare parts with a favorable price all the time and 24-hour online service.
Packaging & Shipping
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Shanghai XiangstarTechnical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.
Quality Control
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
FAQ
1. You are the factory ?
Yes , we are ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD, and it is the food machine factory and Is the professional and original equipment manufacture for the bone concentrator in the global food processing industry .We Focus On Food Processing Equipment,Factory Direct Sales, Processing Customization,Quality Assurance,Service First.
2-What is your main producing food machine products ?
we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3-Which countries have your bone concentrator exported to ?
Our bone concentrator are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
4. What is ZhuCheng MBC industrial & Trading CO., ltd. business philosophy?
Warm welcome you to visit our factory and order our bone concentrator at any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
5-What is your after services installations ?
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
6-What is your Delivery Time for your Vacuum concentrator ?
Some of the food processing machines are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
7-What is your food processing machinery's Packing and delivery ?
Our food processing machines is possible to pack in wooden case or nude pack after wrapping by plastic film.
8- What is your Vacuum concentrator Production condition ?
a. Design: They are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customers request.
b. Processing and Assembling: Parts processing,assembly,testing are based on standard test.
c. Trial Run: Each machine has to be tested before its delivery.
9-When is your ZhuCheng MBC industrial & Trading CO., ltd. established?
15 years since 2008 . we are the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
10-Can I customize your Vacuum concentrator ?
Yes. Please let me know your specific customization requirements and I will get back to you as soon as possible.
Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !