Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery by Zhucheng MBC

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: MBC-1000Kg/hr french fries output capacity
• Type: IQF French Fries Process Machines
• Voltage: Customized
• Power: Customized
• Customized: Customized
• Name 1: Potatoes Processing Machinery
• Name 2: Potatoes Cleaning Machinery
• Finished Products: French Fries
• Product Use: French Fry Processing
• Applicable Environment: Leisure Food Factory Fruit and Vegetable Processin
• Material: 304 or 316L Stainless Steel
• Feature: French Fry Processing
• Advantage: High Efficiency and Energy Saving
• Applicable Product: Potato
• Dimension: Customize
• Potato Machinery Feature 1: Potato Cleaning
• Potato Machinery Feature 2: Potato / French Fries Cutting
• Potato Machinery Feature 3: Potato / French Fries Drying
• Potato Machinery Feature 4: Potato / French Fries Blanching
• Potato Machinery Feature 5: Potato / French Fries Frying Freezing
• Transport Package: Pack in Wooden Case or Plastic Wrap
• Specification: customized
• Trademark: ZHUCHENG MBC
• Origin: China
• HS Code: 843860000
• Production Capacity: 20 Sets / Month French Fries Processing Machinery
• Package Size: 16.00cm * 100.00cm * 130.00cm
• Package Gross Weight: 220.000kg
• Lead Time: 20 days (1 - 1 Sets) ; 25 days (2 - 2 Sets) ; To be negotiated ( > 2 Sets)

Product Description

Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery by Zhucheng MBC

Product Description

Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery is a new production line with international level and independently developed and designed by our company. It is made of high quality food grade SUS304 stainless steel. electrical control system and electrical appliances adopt well-known imported brands. Bearings are all imported stainless steel, this line have high technology content, safety and efficient, technical level are leader in the country.

Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery is a system used for the large-scale production of potato chips, involving various stages from raw potatoes to packaged products. The typical steps in a potato chips production line include:

1. Receiving and Storing Raw Potatoes: Raw potatoes are delivered and stored in a designated area, where they are inspected for quality.

2. Washing and Peeling: Potatoes are washed to remove dirt and debris, and then peeled. Peeling can be done mechanically.

3. Slicing: The peeled potatoes are sliced into thin, even slices. The thickness of the slices can be adjusted depending on the desired final product.

4. Rinsing and Blanching: The potato slices are rinsed to remove excess starch, then blanched to deactivate enzymes and improve color and texture.

5. Frying: The blanched potato slices are fried in hot oil to achieve the desired crispness. This step is crucial for developing the flavor and texture of the chips.

6. Seasoning: After frying, the chips are seasoned with salt and other flavorings. Seasoning can be applied using tumblers or seasoning drums.

7. Cooling: The hot chips are cooled to room temperature to prevent condensation and maintain their crispness.

8. Inspection and Sorting: The chips are inspected for quality, with any defective chips removed.

9. Packaging: The chips are packed into bags or other packaging materials. Packaging machines are used to seal the bags and ensure they are airtight.

10. Quality Control: Throughout the production process, quality control measures are implemented to ensure the final product meets the required standards.

11. Storage and Distribution: The packaged chips are stored in a warehouse before being distributed to retailers.

Each of these stages may involve specific machinery and equipment designed for efficiency, consistency, and safety. The exact setup of a potato chips production line can vary depending on the scale of production and the specific requirements of the product.

Frozen French fry production line,

Automatic quick-frozen French fry production line,

Potato chips processing production line ,

Potato chips cleaning cut strips blanching deep-fried air-cooled quick-frozen equipment.

Frozen Fries Processing Automatic Freezing Cutting Frying Cleaning Machinery is used to produce semi-finished french fries that can be sold to customers. When customers get their French fries, they can fry again and get the flavor. It is similar to french fries. The frozen french fries production line includes the following process machines, potato washing and peeling machines, potato picking and conveying french fries . freezers and puree packaging machines. Now, frozen is popular in McDonald's, KFC and supermarket frozen fries.

PROCESSING PROCEDURES:
(1st time ) Washing Peeling Machine →Hoisting Feeding Conveying Machine 1 → Double layers Potatoes Dressing Selecting Conveying Machine→  Potato Fries Cutting Machine →(2nd time) Brush Deep Washing Machine →Blanching and Color Protection Machine → Removing Water and Drying Machine → Picking & Conveying Machine → Frying Production Line→ Hoisting Feeding Conveying Machine2 → Air Cooling Machine → Freezing  Machine for Frozen French Fries → Conveying Machine→ Packaging Machine

Product Parameters

Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures are for reference only)

NO.	MACHINE NAME	POWER(KW/HZ)
1	Feeding equipment 1	0.55kw/380V/50Hz
2	Brush Rooler Peeling machine	3.0kw/380V/50Hz
3	Double Layers Picking Conveyor	1.5kw/380V/50Hz
4	Cutting Equipment	1.1kw/380V/50Hz
5	Air Bubble Washing Machine(Air Bubble & Slag function )	3.0 kw/380V/50Hz
6	Blanching Machine (Slag function & Hoister)	95kw /380V/50Hz
7	Vibration Machine	0.5 kw/380V/50Hz
8	Air drying Machine (Dehydrator Line)	4.0kw/380V/50Hz
9	Picking Conveyor	0.55kw/380V/50Hz
10	Frying Line(Equipped with slag ,automatic control temperature and hoister functions )	380V /50hz
11	Hoister 2(Feeding equipment)	0.55kw/380V/50Hz
12	Five Layers Air Cooling Machine	4.6 kw/380V/50Hz
13	Tunnel Quick-freezing machine (including refrigeration unit)	25.5 kw/380v/50Hz +60P (45kw)

 We can design the workshop layout of the entire French fry production line according to the customer's factory conditions. For reference:

Detailed Photos

This potato french fries and potato chip production line is a new production line with international level and independently developed and designed by our ZHUCHENG MBC company.

 

Name: Potato Hoisting Feeding Conveying machine                                                                
Machine Functions: Automatic feeding and lifting the potatoes into the next working procedure, make material uniform distribution

Name:Potato Brush Rooler peeling machine

Functions:Remove the potato skin by rolling the brush
 

 

Name:Double Layers Picking Conveyor for potatoes 

Functions:The peeled potatoes are transported through a conveyor belt, and the defective products are manually picked out on both sides of the conveyor belt

Name:Cutting equipment for potatoes 

Functions:Process potatoes into potato strips

 

 

Name:Air Bubble cleaning Machine for potatoes

Functions:The cleaning potato machine has the function of bubble turning wave to clean the impurities in the raw materials
 

 

Name: French Fries Blanching Machine 

Functions:The washed potato strips are blanched in hot water

 

 

Name:Air drying Machine

Functions:In the conveying process, the material is air-cooled by normal temperature air.
 

 

Name:Frying Line

Functions:Equipment with slag ,automatic control temperature and hoister functions,Deep fry the product.
 

 

Name:Air drying Machine

Functions:In the conveying process, the material is air-cooled by normal temperature air
 

 

Name: Potato french fries Five Layers Air Cooling Machine

Functions: Air cooling equipment can cool fried French fries to room temperature for later storage.
 

 
Our ZHUCHENG MBC Factroy mainly produce and sell the following fruits vegetable food processing machines and production line :
1. Industrial  Automatic Corn Processing Production Line

Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .

ZHUCHENG MBC Sweet corn production process Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine  → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.


2. Zhucheng MBC  Potatoes / tomatoes /corn /carrot /cucumber /vegetable /Fruit /food  Washing machine

Purpose: cleaning and removing impurities.

(1) This product uses running water to wash fish or vegetables, fruits, etc., and washes away the dirt on the surface of the product. This product adopts advanced processes and technologies.
It is an improved and enhanced version on the original basis, which cleans and produces more;

(2) The entire machine body is made of food-grade high-quality stainless steel, which is safe, reliable and pollution-free.

(3) The conveying is smooth and the speed is adjustable. The material moves with the conveyor belt to avoid damage to the conveyed material. The noise is small, which is suitable for occasions where the working environment requires a relatively quiet environment.

(4) The structure is simple and easy to maintain. The energy consumption is small and the use cost is low. With water as the medium, a strong flow turbine fan is used to form bubbles and tumble, and the material is cleaned flexibly. A de-impurity device is also provided.

Zhucheng MBC  Potatoes / tomatoes /corn /carrot /cucumber /vegetable /Fruit /food  Drying Machinery
The air -drying  Cucumber machine  can effectively remove water droplets from the surface of materials, greatly shorten the preparation of labelling and packing, and it is suitable for assembly production line operation, thus improving the working efficiency. This machine adopts speed regulating speed reducer, and the speed can be adjusted.The material are SUS304 stainless steel .



3. Industrial  Automatic Food Mixing Cooking Processing Equipment And Production Line

APPLICATION :    
 
Our ZHUCHENG MBC Food processing jacketed kettles Suitable for all kinds of high viscosity food products: sauce & fillings cooking (jam, with lotus-paste, bean paste, fruit jam, candied fruit, jujube paste), meat products, cooked food processing industry (meat, cow meat, seafood sauce), condiment industry (hot pot bed charge, instant noodles, sauce, curry sauce), candy, jam, sugar, vegetable corn processing industry (mushroom sauce, chili sauce), hotel supplies, and fast food (dining room to boil soup, cook, stew, congee) and other food processing.


 

Company Profile

ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .

Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.



Our company have independent import and export rights,we are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year ,including we installation to customers factory and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and  traceability identification of raw materials and The supplier inspects 100% of finished products. and  we have our MBC own R&D engineers team.





Our products are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia, Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,SouthAfrica,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia,Europe, Africa ,Latin America,South America, North America .




Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us . Thank you .

Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.

After Sales Service

Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.

b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.                                                                   
c.) Trial Run: Each machine has to be tested before its deliver

Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.

Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.

Service & Installation:

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Training of equipment maintenance and operating personally;

e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using  the old one.   
                                                                                                                                                            
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .  

 

Packaging & Shipping

 

let's talk about our ZHUCHENG MBC complete delivery process:

Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;

Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";

Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.

Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.

The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.

During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai  Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.

Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.

Quality Control

 

We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with  full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own  R&D engineers team .



 

FAQ

 1.How is you factory production experience ?
15years production experience on food machinery.  Leading supplier in China.

2.What can you product type of product?
Potatoes Processing Automatic Cutting Frying Freezing Cleaning Machinery is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.

3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.

5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution

6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.

7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.



Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !

PURSUIT OF EXCELLENCE , ALL IN MBC......