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Automatic Potatoes Cleaning washing Cutting Blanching Frying Freezing Processing Production Line
Automatic Potatoes Cleaning washing Cutting Blanching Frying Freezing Processing Production Line is a new production line with international level and independently developed and designed by our ZHUCHENG MBC company.
It is made of high quality food grade SUS304 or 316 stainless steel. PLC electrical control system and electrical appliances adopt well-known imported brands. Bearings are all imported stainless steel, this line have high technology content, safety and efficient, technical level are leader in the country.
IQF is the abbreviation of Individual Quick Freezing. It is a food freezing technology that quickly freezes food individually to maintain its quality and nutritional content. During the IQF process, the food is quickly exposed to an extremely low temperature environment. The freezing process is very rapid and can reduce the temperature of the food to an extremely low temperature within a few minutes. This freezing technology can effectively prevent the freezing of the food surface and the formation of large ice crystals, maintaining the original shape, texture and taste of the food. Therefore, the frozen food can maintain its original freshness and quality after thawing. IQF technology is often used to freeze foods such as fruits, vegetables, seafood and meat.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.They are very hot sale to many foreign counties and created the good and long term cooperation relationships with them . 
Frozen French fries production line Applications :
Automatic quick-frozen French fry production line,
Potato Chips Processing Machinery and Production Line ,
Potato Chips Processing Continuous Fully Automatic Production Line.
PROCESSING PROCEDURES:
(1st time ) Washing Peeling Machine →Hoisting Feeding Conveying Machine 1 → Double layers Potatoes Dressing Selecting Conveying Machine→ Potato Fries Cutting Machine →(2nd time) Brush Deep Washing Machine →Blanching and Color Protection Machine → Removing Water and Drying Machine → Picking & Conveying Machine → Frying Production Line→ Hoisting Feeding Conveying Machine2 → Air Cooling Machine → Freezing Machine for Frozen French Fries → Conveying Machine→ Packaging Machine
Description:
IQF Frozen French Fries Potato Chips Processing Production Line is one kind of snack processed from fresh potato after washing, peeling, slicing, frying and flavoring. It keeps the special delicious flavor of roasted potato on one respect and has the characteristics of rich nutrition, delicious, convenient and so on, thus won the flavor of the consumers.
Operation procedure:
Washing and peeling--cutting--blanching--dewatering--frying--de oiling--flavoring--packing
Brief introduction for the potato chips production line:
(1). Fresh potato cleaning and peeling machine
(2). Potato slicer/chips making machine
(3). Blanching machine
(4). De-watering machine
(5). Frying machine
(6). De-oiling machine
(7). Flavoring/seasoning machine
(8). Potato chips packaging machine
| NO. | MACHINE NAME | POWER(KW/HZ) |
| 1 | Feeding equipment 1 | 0.55kw/380V/50Hz |
| 2 | Brush Rooler Peeling machine | 3.0kw/380V/50Hz |
| 3 | Double Layers Picking Conveyor | 1.5kw/380V/50Hz |
| 4 | Cutting Equipment | 1.1kw/380V/50Hz |
| 5 | Air Bubble Washing Machine(Air Bubble & Slag function ) | 3.0 kw/380V/50Hz |
| 6 | Blanching Machine (Slag function & Hoister) | 95kw /380V/50Hz |
| 7 | Vibration Machine | 0.5 kw/380V/50Hz |
| 8 | Air drying Machine (Dehydrator Line) | 4.0kw/380V/50Hz |
| 9 | Picking Conveyor | 0.55kw/380V/50Hz |
| 10 | Frying Line(Equipped with slag ,automatic control temperature and hoister functions ) | 380V /50hz |
| 11 | Hoister 2(Feeding equipment) | 0.55kw/380V/50Hz |
| 12 | Five Layers Air Cooling Machine | 4.6 kw/380V/50Hz |
| 13 | Tunnel Quick-freezing machine (including refrigeration unit) |
25.5 kw/380v/50Hz +60P (45kw) |
500KG / HR AUTOMATIC CONTINUOUS FRENCH FRIES PROCESSING PRODUCTION LINE:
The total external size of the full production line about: L38000*W4200*H3300mm ;
Total Power is about : 212.7 Kw (the whole production line is heated by electric source );
Raw material: 800-850 kg/H
Labor: 4-5 people
Water consumption: about 3 cubic meters / hr
Oil consumption: about 25Kg/hr
Note:
For all the above specifications ,If there is design revision on the size of package in future production, please refer to the actual production and packing dimensions .
We can design the factory layout drawings for customers about the whole set of automatic IQF freezing french fries making machine and production line :
MBC has 15 years experience in customized solutions for potato processing lines, frozen french fries production line. Since its establishment, MBC has been committed to providing the best potato processing solutios to users around the world. We provide one-stop turn-key project and make different solutions for frozen french fries production line.
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.
b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.
c.) Trial Run: Each machine has to be tested before its deliver
Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.
Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
Service & Installation:
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Technical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
Well, today we want to share with you the whole set of loading processes, I hope it will be helpful to you, and look forward to your cooperation.
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