Factory Direct Sales Best Price Good Performance SUS304 tomato ketchup making machine
Product introduction
ZHUCHENG MBC tomato ketchup making machine is the OEM / ODM customized professional and original equipment manufacture for the tomato processing equipment and production line. We Focus On Food Processing Equipment , Factory Direct Sales,Processing Customization,Quality Assurance,Service First.
And ,we have our Professional R&D and Design Team
Our this tomato processing line with High Automation
High Efficiency, Energy Saving and High Production Capacity
Easy Operating, Easy Installing and Easy Maintaining
Safe, Reliable and Long Working Life .
ZHUCHENG MBC tomato ketchup making machine is a highly integrated, automated production system that can efficiently and stably process fresh tomatoes into high-quality tomato paste products. The pipeline covers a series of key links from raw material processing to finished product packaging, and each link is equipped with advanced equipment to ensure product quality and production efficiency.
Zhucheng MBC Cleaning is the first process of ketchup processing, and the main equipment in this link is the cleaning machine. Through the multi-angle high-pressure nozzle, the cleaning machine flushes the tomato in all directions to ensure that the dirt on the surface of the tomato is completely removed. These cleaning equipment can not only effectively remove impurities on the surface of the tomato, but also ensure the integrity of the tomato, laying a good foundation for the subsequent processing process.
The crushing equipment uses an efficient crusher, which quickly breaks the tomatoes into fine particles through a high-speed rotating blade. It can retain the nutrients and natural flavor of the tomato to the greatest extent while crushing the tomato.
Tomato pulp has a high water content, so it needs to be concentrated to improve the concentration and quality of tomato paste. The concentrator uses the principle of vacuum evaporation to evaporate the water in the tomato pulp at a low temperature. These evaporators have the characteristics of high evaporation efficiency, large concentration ratio and low energy consumption, which can increase the concentration of tomato pulp to a predetermined value in a short time, while retaining the nutrient composition and natural flavor of tomatoes to the greatest extent. The concentrated tomato sauce not only tastes richer, but is also easier to store and transport.
Sterilization equipment
In order to extend the shelf life of tomato paste and ensure the safety of the product, tomato paste needs to be sterilized. The sterilization equipment is a high-temperature sterilization machine, which has the advantages of good sterilization effect, short sterilization time, and small impact on the nutritional composition and flavor of ketchup, and can extend the shelf life of ketchup under the premise of ensuring product quality.
Zhucheng MBC tomato cleaning machine
Purpose: cleaning and removing impurities.
(1) This product uses running water to wash fish or vegetables, fruits, etc., and washes away the dirt on the surface of the product. This product adopts advanced processes and technologies.
It is an improved and enhanced version on the original basis, which cleans and produces more;
(2) The entire machine body is made of food-grade high-quality stainless steel, which is safe, reliable and pollution-free.
(3) The conveying is smooth and the speed is adjustable. The material moves with the conveyor belt to avoid damage to the conveyed material. The noise is small, which is suitable for occasions where the working environment requires a relatively quiet environment.
(4) The structure is simple and easy to maintain. The energy consumption is small and the use cost is low. With water as the medium, a strong flow turbine fan is used to form bubbles and tumble, and the material is cleaned flexibly. A de-impurity device is also provided.
Zhucheng MBC tomato Blanching Machine
Purpose: Blanching machine is used for steaming before sterilization. Blanching machine has heating function (steam heating).
1. The whole equipment is made of high-quality stainless steel. Bright and flat, easy to clean, and meets food hygiene requirements. The equipment is equipped with a heat preservation device.
2. Mesh belt transmission method, the mesh belt transmission time can be adjusted according to product requirements.
3. It is composed of stainless steel outer cover, inner tank, steam pipe, reducer, frequency conversion speed regulation device, mesh belt transmission device, heating device, electrical box, etc.
Zhucheng MBC Roller Spray Peeling Machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, and the width of the wool roller is 600mm.
2. The thickness of the plate is 3.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 0.75 kW water pump with a spray device; equipped with a water tank and a filter.
Product Parameters
The tomato ketchup making machine is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures and parameters are for reference only).
tomato paste Processing machine:
equipment 1 |
Tomato Air Bubble Cleaning machine
|
equipment 2 |
Tomato Roller Picking Conveyor
|
equipment 3 |
Tomato Blanching Machine
|
equipment 4 |
Tomato Roller Spray Peeling Machine
|
equipment 5 |
Tomato Sorting Belt Conveyor
|
equipment 6 |
Tomato Elevator-2
|
equipment 7 |
Tomato Effect Beater
|
equipment 8 |
Cache Tank
|
equipment 9 |
Cooking Mixing Equipment
|
equipment 10 |
Vacuum Concentrator
|
Air Bubble Cleaning machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, the conveyor belt width is 600mm, 304 mesh belt, the height of the plate is 30mm, and the spacing is 254mm.
2. The thickness of the plate is 2.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 1.5 kW air pump, and the discharge port is equipped with a spray device.
4. The conveying motor is RV speed regulation.
5. Function: to clean the product.
Tomato Roller Picking Conveyor
Technical parameters:
1. The whole machine is made of 304 material, with a length of about 2.5 meters and a conveyor belt width of 600mm.
2. The plate thickness is 2.0mm and the frame thickness is 1.5mm.
3. The conveyor belt is a roller structure. During the conveying process, it moves forward and rotates at the same time to ensure that the material moves forward during the rotation, which is convenient for inspection and screening.
4. Function: Fully display the product during the conveying process.
Tomato Blanching Machine
Technical parameters:
. The whole machine is made of 304 material, about 4meters in length, the conveyor belt width is 600mm, 304 mesh belt, the height of the plate is 30mm, and the spacing is 254mm.
2. The thickness of the plate is 2.0mm, and the thickness of the frame is 1.5mm.
3. Steam heating, water bath blanching; the temperature can be set, and the temperature is automatically controlled.
4. The conveying motor is variable frequency speed regulation, and the blanching time is 3-4 minutes.
5. It has an internal frame lifting function, which is convenient for hygienic cleaning.
6. Function: Blanch the product to facilitate efficient and clean peeling in the subsequent sequence.
Tomato Roller Spray Peeling Machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, and the width of the wool roller is 600mm.
2. The thickness of the plate is 3.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 0.75 kW water pump with a spray device; equipped with a water tank and a filter.
Tomato Sorting Belt Conveyor
Technical parameters:
1. The whole machine is made of 304 material, with a length of about 2.5 meters and a conveyor belt width of 600mm.
2. There are 2 workstations on both sides*2 sides=4, and the conveyor motor is 0.55 kilowatts.
3. The conveyor motor is manually adjusted in speed.
4. Function: During the conveying process, unqualified products are manually picked out.
Cache Tank
Technical parameters:
1. Material SUS304
2. CIP cleaning port, product inlet and manhole, and window.
3. Capacity 1000l, with discharge valve DN50 at the bottom;
4. No heating function, no pressure gauge, no insulation,
5. Maximum height from the ground does not exceed 2000mm;
6. Function: Cache the prepared sauces.
Technical parameters:
1.The part of the inner liner that comes into contact with food is made of 316L stainless steel, while the other materials are made of SUS304 stainless steel;
2. Heating method: steam heating, automatic temperature control, equipped with PID temperature control system, electric ball valve at the discharge port, diameter DN50;
3. The mixing device adopts bottom scraping mixing method, and the mixing motor power is 2.2Kw; Mixing frequency conversion control;
4. The power of the vacuum pump is 2.2Kw, and the vacuum degree can be set by oneself;
5. The condenser adopts a tubular design, and the buffer tank is equipped with a thermometer, air inlet, liquid level gauge, and drainage outlet;
6. Equipped with windows, feeding ports, seasoning inlet funnels, sampling ports, CIP cleaning ports, and a DN400 population;
7. Independent electrical box control cabinet, using well-known Chinese brands such as Chint or Delixi for electrical appliances;
8. Dimensions 2250 * 1650 * 2700mm
Our ZHUCHENG MBC Factroy mainly produce and sell the following fruits vegetable food processing machines and production line :
1. Industrial Automatic Corn Processing Production Line
Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .
ZHUCHENG MBC Sweet corn production process
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.
2. Automatic Potato Processing Frozen French Fries production Line
1.Potato Hoister -1 :
Function:Lift and transfer the potato raw material to cleaning and peeling machine.
2. Brush Rooler Washing & Peeling machine for potatoes :
Function: Wash and Clean the surface impurities of the potatoes & peel potatoes.
3. Double Layers Sorting & Picking Conveyor for potatoes :
Function: There are operation stations on both sides, 6 stations * 2 sides = 12stations, picking or repairing unqualified potatoes;
4. Potato Cutting Machine ( Fries :8*8mm 10*10mm or made to order ):
Function: potato cutting, cutting size: 8*8 ,10*10mm or made to order. if requires different sizes, you need to order different sizes of the cutting machine .
5. Air Bubble washing Machine (automatically separate starch) :
Function: wash the cutted well French fries and to remove the starch, separate the starch out of the equipment, and collect them.
6. French Fries Blanching Machine :
Function: Blanching and protecting the French fries color to improve product quality. The equipment has the functions of automatic temperature control, automatic setting of blanching time and temperature, and automatic lifting and other functions.
7. Fries Vibrating machine (remove impurities) :
Function: Vibrate and remove fries impurities, and separate the scrap or waste material generated during the cutting process to improve the yield.
8. French Fries Picking /Sorting Conveyor :
Function: separate and pick unqualified edge materials by manual (3-5 workers).
9. French Fries Air cooling / drying Machine (De-Water line) :
Function: Air drying removes moisture from the surface of the French fries and prevents splashing during frying.
10. Turning Machine :
Function: Since the length of the customer's production workshop cannot accommodate the entire French fry production line, a turning machine is needed to achieve the turning of the French fry during the conveying process to meet the conveying needs of the French fry.
11. Electric Heating Frying Line for french fries :
Function: Frying French fries, The equipment has the advantages of automatic heating, automatic temperature control, and the frying time and oil temperature can be setting freely, automatic filtration and automatic lifting. Contains a set of 2700L oil tank.
12. Oil storage Tank : Material: SUS304 , Oil storage capacity: 2700 Liter .
13. Fries De-oiling Elevator ( De-oil and Hoister ) :
Function: Air dry to remove the cooking oil on the surface of the French fries and collect the oil.
14. Five layers air cooling & drying line (normal temperature winds) :
Function:Cool the French fries and lower the temperature of the fries. By naturally circulating the wind, the high temperature after the frying of the fries is reduced, and the temperature is lowered when the quick freezing is entered, and the energy loss is reduced.
15. Quick-freezing machine (including refrigeration unit):
Function: Firstly, the French fries are quick-frozen to ensure the quality of the French fries; after quick-frozen then to packaging, it is not easy to break and improve the yield of French fries.
16. Automatic Packagig Machine for french fries :
Function:To Pack for The frozen French fries. Equipped with feeding hoistor; equipped with automatic feeding, automatic weighing, automatic packaging, automatic sealing, and other functions.
3.Industrial Automatic Food Mixing Cooking Processing Equipment And Production Line
APPLICATION :
Our ZHUCHENG MBC Food processing jacketed kettles Suitable for all kinds of high viscosity food products: sauce & fillings cooking (jam, with lotus-paste, bean paste, fruit jam, candied fruit, jujube paste), meat products, cooked food processing industry (meat, cow meat, seafood sauce), condiment industry (hot pot bed charge, instant noodles, sauce, curry sauce), candy, jam, sugar, vegetable corn processing industry (mushroom sauce, chili sauce), hotel supplies, and fast food (dining room to boil soup, cook, stew, congee) and other food processing.
Company Profile
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
We can provide you the very good quality food fruits vegetable processing machines and production line . We are the professional and original equipment manufacture with rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries . More than 60% of buyers repeatedly choose our factory and we provide full customization services . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and inspects 100% of finished products.
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
MBC ONE -STOP SERVICE:
One Time Cooperation, Lifelong Forever Service
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~
The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
After Sales Service
Production:
a.) Design: All our machines are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customer's request.
b.) Processing & Assembling: Parts processing, assembly, testing are based on standard test.
c.) Trial Run: Each machine has to be tested before its deliver
Packing:
It is possible to pack in wooden case or nude pack after wraping by plastic film.
Delivery Time:
Some of our machinery are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
Service & Installation:
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
f.)Installation and debugging : Seller arranges the engineer to user's factory to install, and help to train 3 operators .After ordering, our company issue drawings and prepared installation, send technicians to the buyer's company for the guide installation and testing on-site, about 3~5 days, the buyer bear the round trip tickets, food and accommodation, and living allowance of $100/day .
Quality Control
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .
Packaging & Shipping
let's talk about our ZHUCHENG MBC complete delivery process:
Before each batch of goods is delivery, we will make a comprehensive container arrangement in advance according to the order quantity and the size, volume and gross weight of each of our food machinery, that is, how many units of goods can be loaded in each container, and where each equipment is installed in the container. All of these are carefully calculated. This way, the calculation is accurate. First, when loading, it can be easily loaded quickly and accurately according to the container arrangement diagram. Then, it is designed in advance to make full use of every bit of space in the container to avoid space waste, which can save and control costs for our customers and friends;
Firstly, all the food machinery we have processed and manufactured will be first inspected by our professional technical inspectors. Professional technical inspection engineers conduct all-round inspections, from a small accessory, screws to welding conditions, welds, welding wires, welds, and the operation of the entire set of equipment. They are all tested by professional technical inspection engineers to ensure our commitment to customers of "quality first";
Secondly, after the relevant details of all food machinery such as equipment and spare parts are inspected, we pack the food equipment. There are two main types of packaging: plastic film packaging, which is mainly for equipment shipped directly in full containers. Plastic film packaging can avoid scratches from dust and small objects, and also saves customers packaging costs and the tediousness of disassembling packaging; one is wooden packaging required by export standards, which is mainly for small equipment and large goods that need to be consolidated.
Then, it is our container loading step, which is also a very important part of the delivery procee . First, check the quality of the container to see if there is any damage or loopholes to avoid rain leakage; then, our professional forklift drivers will deliver the equipment to the door of the container one by one, and then our professional loading workers will move the equipment little by little to the innermost end of the container and arrange them in order. Then it is to fix the equipment, which is a critical step. Please watch our video. Every time ZHUCHENG MBC ships, it uses this special container equipment fixing tool, which is very expensive. Each of our equipment will be reinforced in this way to prevent the container from being damaged by bumps during land and sea transportation.
The last step is to seal the container. After ensuring that everything is OK, our ZHUCHENG MBC factory and Shanghai XiangstarTechnical Inspection Agency have lead seals to safely seal the container.
During the entire loading process, we have professional inspection agencies to inspect and monitor the loading. Professional staff of Shanghai Xiangstar Technical Inspection Agency come to inspect and monitor the loading, and the equipment is affixed with special tapes and lead seals of the inspection agency.
FAQ
1. You are the factory ?
Yes , we are ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD, and it is the food machine factory and Is the professional and original equipment manufacture for the tomato ketchup making machine in the global food processing industry .We Focus On Food Processing Equipment,Factory Direct Sales, Processing Customization,Quality Assurance,Service First.
2-What is your main producing food machine products ?
we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3-Which countries have your tomato ketchup making machine exported to ?
Our tomato ketchup making machine are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
4. What is ZhuCheng MBC industrial & Trading CO., ltd. business philosophy?
Warm welcome you to visit our factory and order our tomato ketchup making machine at any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us ! Thank you ~ !
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
5-What is your after services installations ?
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
d.) Training of equipment maintenance and operating personally;
e.) Provide 1 year complete warranty and life-time maintenance service. and the fittings can be replaced to new using the old one.
6-What is your Delivery Time for your tomato ketchup making machine ?
Some of the food processing machines are in stock at our warehouse, generally we need 3~5 days to change the plugs before the delivery. Regarding to the non-stock products, the lead time ~35 days depends on your requirement on the product.
7-What is your food processing machinery's Packing and delivery ?
Our food processing machines is possible to pack in wooden case or nude pack after wrapping by plastic film.
8- What is your tomato ketchup making machine Production condition ?
a. Design: They are elaborately designed by our mechanical engineers who are rich of experience in this field. We accept special design according to customers request.
b. Processing and Assembling: Parts processing,assembly,testing are based on standard test.
c. Trial Run: Each machine has to be tested before its delivery.
9-When is your ZhuCheng MBC industrial & Trading CO., ltd. established?
15 years since 2008 . we are the professional and original equipment manufacture for the Food processing equipment in the global food processing industry .
Our company have independent import and export rights,we are specialized in R&D manufacturing for more than 15 years For Food & beverage ( Fruits & Vegetable & Meat ) processing machines and production line, including the potato / corn / cucumber / tomato / date / mushrooms making machine and processing Production line, meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
10-Can I customize your tomato ketchup making machine ?
Yes. Please let me know your specific customization requirements and I will get back to you as soon as possible.
Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !