ZHUCHENG MBC Hot Sale Tomato Ketchup Production Line and Processing Technology
Product introduction
Tomato Processing Production Line
Automatic Tomato Ketchup Production Line
Zhucheng MBC Industrial Tomato Washing Cleaning Drying Line
ZHUCHENG MBC is the OEM / ODM customized professional and original equipment manufacture for the tomato processing equipment and production line. We Focus On Food Processing Equipment , Factory Direct Sales,Processing Customization,Quality Assurance,Service First.
And ,we have our Professional R&D and Design Team
Our this tomato processing line with High Automation
High Efficiency, Energy Saving and High Production Capacity
Easy Operating, Easy Installing and Easy Maintaining
Safe, Reliable and Long Working Life .
The Industrial Automatic continuous Fruit Vegetable Tomato Washer is made of high quality SUS304 stainless steel, which conforms to the national food export standard. Each individual machine in the production line can be customized according to the different processing characteristics of customers', to the maximum extent to meet the processing technology requirements; The cleaning machine adopts the high-pressure bubble water bath cleaning, with high cleaning capacity, high cleaning rate and no damage to the material. It is turned over to the conveyor belt, where the high-pressure water flow is cleaned, and finally transported to the sorting platform for manual sorting.
Tomato paste making equipment is a highly integrated, automated production system that can efficiently and stably process fresh tomatoes into high-quality tomato paste products. The pipeline covers a series of key links from raw material processing to finished product packaging, and each link is equipped with advanced equipment to ensure product quality and production efficiency.
Cleaning is the first process of ketchup processing, and the main equipment in this link is the cleaning machine. Through the multi-angle high-pressure nozzle, the cleaning machine flushes the tomato in all directions to ensure that the dirt on the surface of the tomato is completely removed. These cleaning equipment can not only effectively remove impurities on the surface of the tomato, but also ensure the integrity of the tomato, laying a good foundation for the subsequent processing process.
Zhucheng MBC tomato Blanching Machine
Purpose: Blanching machine is used for steaming before sterilization. Blanching machine has heating function (steam heating).
1. The whole equipment is made of high-quality stainless steel. Bright and flat, easy to clean, and meets food hygiene requirements. The equipment is equipped with a heat preservation device.
2. Mesh belt transmission method, the mesh belt transmission time can be adjusted according to product requirements.
3. It is composed of stainless steel outer cover, inner tank, steam pipe, reducer, frequency conversion speed regulation device, mesh belt transmission device, heating device, electrical box, etc.
Zhucheng MBC tomato Roller Spray Peeling Machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, and the width of the wool roller is 600mm.
2. The thickness of the plate is 3.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 0.75 kW water pump with a spray device; equipped with a water tank and a filter.
Tomato pulp has a high water content, so it needs to be concentrated to improve the concentration and quality of tomato paste. The concentrator uses the principle of vacuum evaporation to evaporate the water in the tomato pulp at a low temperature. These evaporators have the characteristics of high evaporation efficiency, large concentration ratio and low energy consumption, which can increase the concentration of tomato pulp to a predetermined value in a short time, while retaining the nutrient composition and natural flavor of tomatoes to the greatest extent. The concentrated tomato sauce not only tastes richer, but is also easier to store and transport.
Sterilization equipment
In order to extend the shelf life of tomato paste and ensure the safety of the product, tomato paste needs to be sterilized. The sterilization equipment is a high-temperature sterilization machine, which has the advantages of good sterilization effect, short sterilization time, and small impact on the nutritional composition and flavor of ketchup, and can extend the shelf life of ketchup under the premise of ensuring product quality.
Each equipment of the ketchup processing line works closely together, from the cleaning and screening of raw materials to the filling and packaging of finished products, every link is carefully designed and strictly controlled to ensure the production of safe and hygienic ketchup products. This assembly line not only improves the production efficiency, reduces the production cost, but also ensures the stability and consistency of product quality, and provides strong support for the development of ketchup production enterprises.
Product Parameters
The MBC Tomato Ketchup Production Line is custom-made and can be customized according to your different products,processing requirements, different outputs and other factors. In order to provide you with better solution details and accurate prices, you can tell us your needs and we will Customized made it for you and provide you with professional equipment that is best suitable for you. (All pictures and parameters are for reference only).
Tomato paste processing equipment:
| equipment 1 |
Tomato Air Bubble Cleaning machine
|
| equipment 2 |
Tomato Roller Picking Conveyor
|
| equipment 3 |
Tomato Blanching Machine
|
| equipment 4 |
Tomato Roller Spray Peeling Machine
|
| equipment 5 |
Tomato Sorting Belt Conveyor
|
| equipment 6 |
Tomato Elevator-2
|
| equipment 7 |
Tomato Effect Beater
|
| equipment 8 |
Cache Tank
|
| equipment 9 |
Cooking Mixing Equipment
|
| equipment 10 |
Vacuum Concentrator
|
Air Bubble Cleaning machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, the conveyor belt width is 600mm, 304 mesh belt, the height of the plate is 30mm, and the spacing is 254mm.
2. The thickness of the plate is 2.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 1.5 kW air pump, and the discharge port is equipped with a spray device.
4. The conveying motor is RV speed regulation.
5. Function: to clean the product.
Tomato Roller Picking Conveyor
Technical parameters:
1. The whole machine is made of 304 material, with a length of about 2.5 meters and a conveyor belt width of 600mm.
2. The plate thickness is 2.0mm and the frame thickness is 1.5mm.
3. The conveyor belt is a roller structure. During the conveying process, it moves forward and rotates at the same time to ensure that the material moves forward during the rotation, which is convenient for inspection and screening.
4. Function: Fully display the product during the conveying process.
Tomato Blanching Machine
Technical parameters:
. The whole machine is made of 304 material, about 4meters in length, the conveyor belt width is 600mm, 304 mesh belt, the height of the plate is 30mm, and the spacing is 254mm.
2. The thickness of the plate is 2.0mm, and the thickness of the frame is 1.5mm.
3. Steam heating, water bath blanching; the temperature can be set, and the temperature is automatically controlled.
4. The conveying motor is variable frequency speed regulation, and the blanching time is 3-4 minutes.
5. It has an internal frame lifting function, which is convenient for hygienic cleaning.
6. Function: Blanch the product to facilitate efficient and clean peeling in the subsequent sequence.
Tomato Roller Spray Peeling Machine
Technical parameters:
1. The whole machine is made of 304 material, about 2.5 meters in length, and the width of the wool roller is 600mm.
2. The thickness of the plate is 3.0mm, and the thickness of the frame is 1.5mm.
3. Equipped with a 0.75 kW water pump with a spray device; equipped with a water tank and a filter.
Tomato Sorting Belt Conveyor
Technical parameters:
1. The whole machine is made of 304 material, with a length of about 2.5 meters and a conveyor belt width of 600mm.
2. There are 2 workstations on both sides*2 sides=4, and the conveyor motor is 0.55 kilowatts.
3. The conveyor motor is manually adjusted in speed.
4. Function: During the conveying process, unqualified products are manually picked out.
Cache Tank
Technical parameters:
1. Material SUS304
2. CIP cleaning port, product inlet and manhole, and window.
3. Capacity 1000l, with discharge valve DN50 at the bottom;
4. No heating function, no pressure gauge, no insulation,
5. Maximum height from the ground does not exceed 2000mm;
6. Function: Cache the prepared sauces.
Technical parameters:
1.The part of the inner liner that comes into contact with food is made of 316L stainless steel, while the other materials are made of SUS304 stainless steel;
2. Heating method: steam heating, automatic temperature control, equipped with PID temperature control system, electric ball valve at the discharge port, diameter DN50;
3. The mixing device adopts bottom scraping mixing method, and the mixing motor power is 2.2Kw; Mixing frequency conversion control;
4. The power of the vacuum pump is 2.2Kw, and the vacuum degree can be set by oneself;
5. The condenser adopts a tubular design, and the buffer tank is equipped with a thermometer, air inlet, liquid level gauge, and drainage outlet;
6. Equipped with windows, feeding ports, seasoning inlet funnels, sampling ports, CIP cleaning ports, and a DN400 population;
7. Independent electrical box control cabinet, using well-known Chinese brands such as Chint or Delixi for electrical appliances;
8. Dimensions 2250 * 1650 * 2700mm
Our ZHUCHENG MBC Factroy mainly produce and sell the following fruits vegetable food processing machines and production line :
1. Industrial Automatic Corn Processing Production Line
Can be used for corn whisker removal, cleaning, blanching and bleaching (color protection) , cooling, leaching, air-drying, high temperature sterilization, packaging and transportation, is quick-frozen corn, instant and fresh corn and vacuum-packed corn 's special processing equipment .
ZHUCHENG MBC Sweet corn production process
Manufacturing processes:
Fresh corn peelling → cutting corn's head to tail → high -pressure spraying removed corn beard → bubble cleaning → cooking & blanching → cooling → air -drying water points → manual put into bags/packages → rolling sealling & packaging machine → sterilization → bubble cleaning corn's surface → air -drying surface water → Packing boxes → storage.

2.Industrial Automatic Food Mixing Cooking Vacuum Concetrating Processing Equipment And Production Line
ZHUCHENG MBC food jams paste juice VACUUM ENRICHMENT EXTRACTION KETTLE , there are many different processing capacity and models. 100 liter ,200 liter,300 liter ,400 liter,500 liter,600 liter,700 liter ,800 liter ,1000 liter,1200 liter ,1500 liter ,2000 liter etc. And we can made to order .
VACUUM ENRICHMENT EXTRACTION KETTLE
Works Principle : Vacuum concentration is used to reduce the boiling temperature of water. Under the premise of protecting the original taste, color and nutritional value of the material, the liquid in the material will become thick after evaporation.
Structure composition:
Vacuum Reduced Pressure Concentrator includes four parts: concentrator, condenser, steam and liquid separator, receiving liquid barrel, the concentrator is a jacket structure, and the condenser is tubular type. The equipment is suitable for the concentration of liquid in pharmaceutical, food and chemical industries, and can be used for the recovery of alcohol and simple reflux extraction. The contact part of equipment and materials is made of stainless steel, which has good corrosion resistance and conforms to GMP medical standard.
Main Features:
a. Higher concentration of finished products can be obtained by adopting the jacket heating method. Precision polishing inside and outside the equipment, in line with GMP requirements.
b. The equipment mainly consists of spherical tank, vapor liquid separator, condenser, receiving tank, etc.
c. Adopt decompression operation with low evaporation temperature, and the configuration of various instruments, valves and vision glasses is reasonable and convenient.

3. Industrial Automatic Food Sterilizing Processing Equipment And Production Line
ZHUCHENG MBC High temperature sterilization of foods is essential for a food processing plant , It has the following two characteristics:
1. One-time: the high-temperature sterilization work must be completed once from the beginning to the end, without interruption, and the food cannot be repeatedly sterilized.
2, the sterilization effect of abstract: finished the food with the naked eye to detect the effect of sterilization, bacteria culture experiment also need a week time, it is not possible for every batch of food sterilization test the sterilization effect.
Food retort machine can be applied to a variety of high temperature packaging materials :
1) glass containers: glass jar , glass products ;
2) the metal containers: cans , tin cans;steel bottles ;
3) the plastic container: PP bottles, HDPE bottles
4) soft bag packaging: Pouches , foil bag, transparent bag, vacuum bag, high temperature cooking bags.
MBC mechanical sterilization retort design philosophy:
1. Humanization! (the idea of people-oriented design is embodied in ingenuity everywhere)
2. Safety! (according to: national standard gb150-2011 pressure vessel manufacturing standard, iso9001:2008 quality certification system, HACCP food safety certification design and manufacture)
3. Reliable! (choose parts from world-famous brands.)
4. Energy saving! (temperature loss; Reasonable and optimized allocation of power, compressed air and time consumption
5. Beautiful appearance, novel structure, compact and simple.

Company Profile
ZHUCHENG MBC INDUSTRIAL & TRADING CO.,LTD Is the professional and original equipment manufacture in the global food processing industry For Food & Fruits & Vegetable & Meat processing machines including the potato processing production line (including the round shape of potato chips and finger shape of frozen french fries production line ) , Corns processing production line , Cucumbers processing production line ,Tomatoes processing production line, Dates processing production line, Strawberry processing production line , Orange processing production line , Fruits & Vegetable Cleaning production line,Drying production line, Cooling Production line , Food Frying production line, Food Cooking mixing jacketed kettle , food pasteurization machine and food sterilization machine and Meat products making machines etc.
Our company have independent import and export rights,we are the professional and original equipment manufacture with OEM/ODM rich experience for more than 15 years since 2008 year ,including we installation to customers factory and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We provide full customization services with OEM/ODM full aspects services. We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our MBC own R&D engineers team.
Our food machines are very hot sale and exported well to many foreign counties and created the good and long term cooperation relationships with them , they are mainly located in USA,Canada,India,England,Russia,Italy,Spain,France,Algeria,Middle East,Australia,Singapore,Cuba,Vietnam,Malaysia,Indonesia,Chile,South Africa,Norway,Uzbekistan,Algeria,Pakistan,SaudiArabia,Venezuela,Egypt,Afghanistan,Azerbaijan,Israel,Nigeria,Philippines,SriLanka,Sudan,Thailand,Kenya,Poland,Korea,Pakistan,Mongolia,Rwanda,Cameroon,Iraq,Jordan,Mauritius,Panama etc from Asia, Europe, Africa ,Latin America,South America, North America .
Warm welcome you to visit our factory and order machines any time With the ideas of ' Quality first, Honesty, Sincerity,Good service', we will provide you with the perfect quality machines and the professional & lifetime services, thank you so much about your sincerely trust and positively support to us . Thank you .
Every time we meet, there is an unforgettable story ~ The reason why our company is called MBC = Fate, we cherish each fate, cherish the acquaintance with any customer and friends.We will guarantee the perfect quality with lifetime services . Warm welcome to visit us at any time. Looking forward to having a chance to meet & WIN-WIN cooperation together.
After Sales Service
1.Service network
The regions and supporting offices distributed throughout the country form a sound service network.
2. Pre-sales service
According to user requirements, we provide a variety of design solutions to help users select the most suitable equipment; we consider users more and design installation floor plans and reasonable configurations for users.
3. Installation and commissioning
The company has experienced professional technicians and senior workshop technicians to provide on-site training for the demander's operators and guide the installation and commissioning of the equipment to ensure the operation of the equipment and achieve the expected use effect.
4. On-site service
From the date of equipment installation, our company will send an engineering technician to follow up and guide on-site to promptly deal with the equipment that may not operate normally due to the unfamiliarity and unskillfulness of the operator; and guide users to master the solutions to problems encountered in the use of the equipment.
5 .After-sales maintenance
The product is under warranty for one year from the date of qualified commissioning. During the warranty period, if the product quality is not caused by the user, our company will repair it free of charge. After the product warranty period ends, the supplier will provide lifetime maintenance services, provide accessories for a fee, and charge repair fees at an appropriate discount.
6. Operation training
Provide detailed operation instructions, and professional technicians provide on-site guidance; conduct regular training for each operator to make them truly knowledgeable, systematic and professional.

Quality Control
We can provide you the very good quality with very good performance and configuration and perfect functions with professional and intimate services food fruits vegetable meat products processing machines and production line . We are the professional and original equipment manufacture with full customization full aspects customized services rich experience for more than 15 years since 2008 year and we have self-managed import and export rights with many old customers from more than 130 countries all over the world . We have a complete and standardized quality control process including the quality assurance and traceability identification of raw materials and The supplier inspects 100% of finished products. and we have our own R&D engineers team .

Packaging & Shipping

FAQ
1.How is you factory production experience ?
15years production experience on food machinery. Leading supplier in China.
2.What can you product type of product?
Tomato Washing Cleaning Drying Line is our strengths,we main product frozen french fries and potato chips production line ,vegetables and fruit processing line,meat products making machines ,Snacks Food Frying processing machine,food processing jacketed cooking machines, food vacuum enrichment equipment, food & beverage sterilizing machine etc.
3.Are your company is direct manufacturer?
Yes,we have our own factory,is a professional manufacturer of food machinery.Our company also has its own sales department, design and development department, to ensure the lowest price and the best service to bring the goods to our customers.
4.How about your after-sale service system?
provide one-year free warranty and lifetime maintenance service after one year. After the products are shipped overseas, we provide overseas installation and commissioning and training services.
5. Could we visit your factory to check the machine carefully and closely?
Highly appreciated factory visiting, will provide machine testing service, face-face discussing,turnkey project design solution
6. If we have very special request for the production line,could you help me to do the design?
Experienced mechanical designer customized-deign provided.
7. If we show you our layout of factory, can you help to design the whole process line?
Layout design service provided after received customer's factory layout size.
Quality & Reputation First, Professionalism and Dedication,
Sincere Cooperation, WIN-WIN cooperation together !
PURSUIT OF EXCELLENCE , ALL IN MBC......